Clutch

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Friction disk for a dry clutch Clutchdisc.jpg
Friction disk for a dry clutch

A clutch is a mechanical device that allows an output shaft to be disconnected from a rotating input shaft. [1] The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the work.

Contents

In a motor vehicle, the clutch acts as a mechanical linkage between the engine and transmission. By disengaging the clutch, the engine speed (RPM) is no longer determined by the speed of the driven wheels.

Another example of clutch usage is in electric drills. [2] The clutch's input shaft is driven by a motor and the output shaft is connected to the drill bit (via several intermediate components). The clutch allows the drill bit to either spin at the same speed as the motor (clutch engaged), spin at a lower speed than the motor (clutch slipping) or remain stationary while the motor is spinning (clutch disengaged).

Types

Dry clutch

Diagram of a dry clutch Car clutch.png
Diagram of a dry clutch

A dry clutch uses dry friction to transfer power from the input shaft to the output shaft, for example a friction disk presses against a car engine's flywheel by a spring mechanism. The wheels of the vehicle only rotate when the flywheel is in contact with the friction disk. To stop the transfer of power, the friction disk is moved away from the flywheel by means of a lever mechanism. The majority of automotive clutches on manual transmissions are dry clutches.[ citation needed ] Slippage of a friction clutch (where the clutch is partially engaged but the shafts are rotating at different speeds) is sometimes required, such as when a motor vehicle accelerates from a standstill; however the slippage should be minimised to avoid increased wear rates.

In a pull-type clutch, pressing the pedal pulls the release bearing to disengage the clutch. In a push-type clutch, pressing the pedal pushes the release bearing to disengage the clutch.

A multi-plate clutch consists of several friction plates arranged concentrically. In some cases, it is used instead of a larger diameter clutch. Drag racing cars use multi-plate clutches to control the rate of power transfer to the wheels as the vehicle accelerates from a standing start.

Some clutch disks include springs designed to change the natural frequency of the clutch disc, in order to reduce NVH within the vehicle. Also, some clutches for manual transmission cars use a clutch delay valve to avoid abrupt engagements of the clutch.

Wet clutch

In a wet clutch, the friction material sits in an oil bath (or has flow-through oil) which cools and lubricates the clutch. This can provide smoother engagement and a longer lifespan of the clutch, however wet clutches can have a lower efficiency due to some energy being transferred to the oil. Since the surfaces of a wet clutch can be slippery (as with a motorcycle clutch bathed in engine oil), stacking multiple clutch discs can compensate for the lower coefficient of friction and so eliminate slippage under power when fully engaged.

Wet clutches often use a composite paper material.[ citation needed ]

Centrifugal clutch

A centrifugal clutch automatically engages as the speed of the input shaft increases and disengages as the input shaft speed decreases. Applications include small motorcycles, motor scooters, chainsaws, and some older automobiles.

Cone clutch

A cone clutch is similar to dry friction plate clutch, except the friction material is applied to the outside of a conical shaped object. This conical shape allows wedging action to occur during engagement. A common application for cone clutches is the synchronizer ring in a manual transmission.

Dog clutch

A dog clutch is a non-slip design of clutch which is used in non-synchronous transmissions.

Single-revolution clutch

Cascaded-pawl single-revolution clutch in a teleprinter TTY-ASR-33-Clutch.jpg
Cascaded-pawl single-revolution clutch in a teleprinter

The single-revolution clutch was developed in the 19th century to power machinery such as shears or presses where a single pull of the operating lever or (later) press of a button would trip the mechanism, engaging the clutch between the power source and the machine's crankshaft for exactly one revolution before disengaging the clutch. When the clutch is disengaged, the driven member is stationary. Early designs were typically dog clutches with a cam on the driven member used to disengage the dogs at the appropriate point. [3] [4]

Greatly simplified single-revolution clutches were developed in the 20th century, requiring much smaller operating forces and in some variations, allowing for a fixed fraction of a revolution per operation. [5] Fast action friction clutches replaced dog clutches in some applications, eliminating the problem of impact loading on the dogs every time the clutch engaged. [6] [7]

In addition to their use in heavy manufacturing equipment, single-revolution clutches were applied to numerous small machines. In tabulating machines, for example, pressing the operate key would trip a single revolution clutch to process the most recently entered number. [8] In typesetting machines, pressing any key selected a particular character and also engaged a single rotation clutch to cycle the mechanism to typeset that character. [9] Similarly, in teleprinters, the receipt of each character tripped a single-revolution clutch to operate one cycle of the print mechanism. [10]

In 1928, Frederick G. Creed developed a single-turn wrap spring clutch that was particularly well suited to the repetitive start-stop action required in teleprinters. [11] In 1942, two employees of Pitney Bowes Postage Meter Company developed an improved single turn spring clutch. [12] In these clutches, a coil spring is wrapped around the driven shaft and held in an expanded configuration by the trip lever. When tripped, the spring rapidly contracts around the power shaft engaging the clutch. At the end of one revolution, if the trip lever has been reset, it catches the end of the spring (or a pawl attached to it), and the angular momentum of the driven member releases the tension on the spring. These clutches have long operating lives—many have performed tens and perhaps hundreds of millions of cycles without the need of maintenance other than occasional lubrication.

Cascaded-pawl single-revolution clutches superseded wrap-spring single-revolution clutches in page printers, such as teleprinters, including the Teletype Model 28 and its successors, using the same design principles. IBM Selectric typewriters also used them. These are typically disc-shaped assemblies mounted on the driven shaft. Inside the hollow disc-shaped drive drum are two or three freely floating pawls arranged so that when the clutch is tripped, the pawls spring outward much like the shoes in a drum brake. When engaged, the load torque on each pawl transfers to the others to keep them engaged. These clutches do not slip once locked up, and they engage very quickly, on the order of milliseconds. A trip projection extends out from the assembly. If the trip lever engaged this projection, the clutch was disengaged. When the trip lever releases this projection, internal springs and friction engage the clutch. The clutch then rotates one or more turns, stopping when the trip lever again engages the trip projection.

Other designs

Usage in automobiles

Manual transmissions

Most cars and trucks with a manual transmission use a dry clutch, which is operated by the driver using the left-most pedal. The motion of the pedal is transferred to the clutch using mechanical linkage, hydraulics (master and slave cylinders) or a cable. The clutch is only disengaged at times when the driver is pressing on the clutch pedal, therefore the default state is for the transmission to be connected to the engine. A "neutral" gear position is provided, so that the clutch pedal can be released with the vehicle remaining stationary.

The clutch is required for standing starts and in vehicles whose transmissions lack synchronising means, is used to assist in matching the speeds of the engine and transmission during gear changes to avoid gear “crashing,” which can cause serious damage to gear teeth.

The clutch is usually mounted directly to the face of the engine's flywheel, as this already provides a convenient large-diameter steel disk that can act as one driving plate of the clutch. Some racing clutches use small multi-plate disk packs that are not part of the flywheel. Both clutch and flywheel are enclosed in a conical bellhousing for the gearbox. The friction material used for the clutch disk varies, with a common material being an organic compound resin with a copper wire facing or a ceramic material. [16]

Automatic transmissions

In an automatic transmission, the role of the clutch is performed by a torque converter. However, the transmission itself often includes internal clutches, such as a lock-up clutch to prevent slippage of the torque converter, in order to reduce the energy loss through the transmission and therefore improve fuel economy. [17]

Fans and compressors

Older belt-driven engine cooling fans often use a heat-activated clutch, in the form of a bimetallic strip. When the temperature is low, the spring winds and closes the valve, which lets the fan spin at about 20% to 30% of the crankshaft speed. As the temperature of the spring rises, it unwinds and opens the valve, allowing fluid past the valve, making the fan spin at about 60% to 90% of crankshaft speed.

A vehicle's air-conditioning compressor often uses magnetic clutches to engage the compressor as required.

Usage in motorcycles

A basket clutch Basket clutch.png
A basket clutch

Motorcycles typically employ a wet clutch with the clutch riding in the same oil as the transmission. These clutches are usually made up of a stack of alternating friction plates and steel plates. The friction plates have lugs on their outer diameters that lock them into a basket that is turned by the crankshaft. The steel plates have lugs on their inner diameters that lock them to the transmission input shaft. A set of coil springs or a diaphragm spring plate force the plates together when the clutch is engaged.

On motorcycles the clutch is operated by a hand lever on the left handlebar. No pressure on the lever means that the clutch plates are engaged (driving), while pulling the lever back towards the rider disengages the clutch plates through cable or hydraulic actuation, allowing the rider to shift gears or coast. Racing motorcycles often use slipper clutches to eliminate the effects of engine braking, which, being applied only to the rear wheel, can cause instability.

See also

Related Research Articles

<span class="mw-page-title-main">Starter (engine)</span> Device used to start an internal combustion engine

A starter is a device used to rotate (crank) an internal-combustion engine so as to initiate the engine's operation under its own power. Starters can be electric, pneumatic, or hydraulic. The starter can also be another internal-combustion engine in the case, for instance, of very large engines, or diesel engines in agricultural or excavation applications.

<span class="mw-page-title-main">Automatic transmission</span> Type of motor vehicle transmission that automatically changes gear ratio as the vehicle moves

An automatic transmission is a multi-speed transmission used in motor vehicles that does not require any input from the driver to change forward gears under normal driving conditions. Vehicles with internal combustion engines, unlike electric vehicles, require the engine to operate in a narrow range of rates of rotation, requiring a gearbox, operated manually or automatically, to drive the wheels over a wide range of speeds.

<span class="mw-page-title-main">Continuously variable transmission</span> Automotive transmission technology

A continuously variable transmission (CVT) is an automated transmission that can change through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. The flexibility of a CVT with suitable control may allow the engine to operate at a constant angular velocity while the vehicle moves at varying speeds.

<span class="mw-page-title-main">Manual transmission</span> Motor vehicle manual gearbox; stick shift

A manual transmission (MT), also known as manual gearbox, standard transmission, or stick shift, is a multi-speed motor vehicle transmission system where gear changes require the driver to manually select the gears by operating a gear stick and clutch.

<span class="mw-page-title-main">Freewheel</span> Mechanism which disconnects a driveshaft from a faster-rotating driven shaft

In mechanical or automotive engineering, a freewheel or overrunning clutch is a device in a transmission that disengages the driveshaft from the driven shaft when the driven shaft rotates faster than the driveshaft. An overdrive is sometimes mistakenly called a freewheel, but is otherwise unrelated.

<span class="mw-page-title-main">Hydramatic</span> Automatic transmission

Hydramatic is an automatic transmission developed by both General Motors' Cadillac and Oldsmobile divisions. Introduced in 1939 for the 1940 model year vehicles, the Hydramatic was the first mass-produced fully-automatic transmission developed for passenger automobile use.

<span class="mw-page-title-main">Direct-shift gearbox</span> Type of dual-clutch transmission

A direct-shift gearbox is an electronically controlled, dual-clutch, multiple-shaft, automatic gearbox, in either a transaxle or traditional transmission layout, with automated clutch operation, and with fully-automatic or semi-manual gear selection. The first dual-clutch transmissions were derived from Porsche in-house development for the Porsche 962 in the 1980s.

<span class="mw-page-title-main">Sprag clutch</span> One-way mechanical transmission device

A sprag clutch is a one-way freewheel clutch. It resembles a roller bearing but, instead of cylindrical rollers, non-revolving asymmetric figure-eight shaped sprags, or other elements allowing single direction rotation, are used. When the unit rotates in one direction the rollers slip or free-wheel, but when a torque is applied in the opposite direction, the sprags tilt slightly, producing a wedging action and binding because of friction.

<span class="mw-page-title-main">Preselector gearbox</span> Type of manual transmission

A preselector gearbox is a type of manual transmission mostly used on passenger cars and racing cars in the 1930s, in buses from 1940–1960 and in armoured vehicles from the 1930s to the 1970s. The defining characteristic of a preselector gearbox is that the gear shift lever allowed the driver to "pre-select" the next gear, usually with the transmission remaining in the current gear until the driver pressed the "gear change pedal" at the desired time.

A slipper clutch(also known as a back-torque limiter) is a specialized clutch with an integrated freewheel mechanism, developed for performance-oriented motorcycles to mitigate the effects of engine braking when riders decelerate.

A transmission control unit (TCU), also known as a transmission control module (TCM), or a gearbox control unit (GCU), is a type of automotive ECU that is used to control electronic automatic transmissions. Similar systems are used in conjunction with various semi-automatic transmissions, purely for clutch automation and actuation. A TCU in a modern automatic transmission generally uses sensors from the vehicle, as well as data provided by the engine control unit (ECU), to calculate how and when to change gears in the vehicle for optimum performance, fuel economy and shift quality.

<span class="mw-page-title-main">Centrifugal clutch</span> Automatic clutch that uses centrifugal force to operate

A centrifugal clutch is an automatic clutch that uses centrifugal force to operate. The output shaft is disengaged at lower rotational speed and engages as the output increases to a certain speed. It is often used in mopeds, underbones, lawn mowers, go-karts, chainsaws, mini bikes, and some paramotors and boats to keep the engine from stalling when the output shaft is slowed or stopped abruptly, and to remove load when starting and idling. It has been superseded for automobile applications by the fluid coupling, torque converter and automated manual transmissions.

<span class="mw-page-title-main">Friction drive</span> Mechanical power transmission by friction between components

A friction drive or friction engine is a type of transmission that utilises the static friction of two smooth surfaces to transfer torque between two rotating parts.

Clutch control refers to the act of controlling the speed of a vehicle with a manual transmission by partially engaging the clutch plate, using the clutch pedal instead of the accelerator pedal. The purpose of a clutch is in part to allow such control; in particular, a clutch provides transfer of torque between shafts spinning at different speeds. In the extreme, clutch control is used in performance driving, such as starting from a dead stop with the engine producing maximum torque at high RPM.

<span class="mw-page-title-main">Electromagnetic clutch</span> Clutch that operates electrically but transmits torque mechanically

Electromagnetic clutches operate electrically but transmit torque mechanically. This is why they used to be referred to as electro-mechanical clutches. Over the years, EM became known as electromagnetic versus electro-mechanical, referring more about their actuation method versus physical operation. Since the clutches started becoming popular over 60 years ago, the variety of applications and clutch designs has increased dramatically, but the basic operation remains the same today.

In engineering, a dog is a tool or part of a tool, such as a pawl, that prevents or imparts movement through physical engagement. It may hold another object in place by blocking it, clamping it, or otherwise obstructing its movement. Or it may couple various parts together so that they move in unison – the primary example of this being a flexible drive to mate two shafts in order to transmit torque. Some devices use dog clutches to lock together two spinning components. In a manual transmission, the dog clutches, or "dogs" lock the selected gear to the shaft it rotates on. Unless the dog is engaged, the gear will simply freewheel on the shaft.

<span class="mw-page-title-main">Lincoln Motor Car Works</span> Defunct American motor vehicle manufacturer

Lincoln Motor Car Works was an automobile company in Chicago, Illinois. It produced cars for Sears Roebuck from 1908 until 1912.

<span class="mw-page-title-main">Motorcycle transmission</span> Transmission for motorcycle applications

A motorcycle transmission is a transmission created specifically for motorcycle applications. They may also be found in use on other light vehicles such as motor tricycles and quadbikes, go-karts, offroad buggies, auto rickshaws, mowers, and other utility vehicles, microcars, and even some superlight racing cars.

<span class="mw-page-title-main">Layshaft</span> Mechanism in car gearboxes

A layshaft is an intermediate shaft within a gearbox that carries gears, but does not transfer the primary drive of the gearbox either in or out of the gearbox. Layshafts are best known through their use in car gearboxes, where they were a ubiquitous part of the rear-wheel drive layout. With the shift to front-wheel drive, the use of layshafts is now rarer.

References

  1. Sclater, Neil (2011). Mechanisms and mechanical devices sourcebook (5th ed.). New York: McGraw-Hill. p. 212. ISBN   9780071704427 . Retrieved 27 December 2020.
  2. "How Clutches Work". howstuffworks.com. 16 October 2007. Retrieved 24 December 2020.
  3. Frank Wheeler, Clutch and stop mechanism for presses, US 470797 , granted Dec. 14, 1891.
  4. Samuel Trethewey, Clutch, US 495686 , granted Apr. 18, 1893.
  5. Fred. R. Allen, Clutch, US 1025043 , granted Apr. 30, 1912.
  6. John J. Zeitz, Friction-clutch, US 906181 , granted Dec. 8, 1908.
  7. William Lautenschlager, Friction Clutch, US 1439314 , granted Dec. 19, 1922.
  8. Fred. M. Carroll, Key adding device for tabulating machines, US 1848106 , granted Mar. 8, 1932.
  9. Clifton Chisholm, Typesetting machine, US 1889914 , granted Dec. 6, 1932.
  10. Arthur H, Adams, Selecting and typing means for printing telegraphs, US 2161840 , issued Jun. 13, 1928.
  11. Frederick G. Creed, Clutch Mechanism, US 1659724 , granted Feb. 21, 1928
  12. Alva G. Russell, Alfred Burkhardt, and Samuel E. Calhoun, Spring Clutch, US 2298970 , granted Oct. 13, 1942.
  13. "Clutch Patent".
  14. Analdo M. English, Friction-Clutch, US 255957 , granted Apr. 4 1882.
  15. Charles C. Tillotson, Power-Transmission Clutch, US 850981 , granted Apr. 23, 1907.
  16. Yu, Liang; Ma, Biao; Chen, Man; Li, Heyan; Ma, Chengnan; Liu, Jikai (15 September 2019). "Comparison of the Friction and Wear Characteristics between Copper and Paper Based Friction Materials". Materials. 12 (18): 2988. Bibcode:2019Mate...12.2988Y. doi: 10.3390/ma12182988 . ISSN   1996-1944. PMC   6766303 . PMID   31540186.
  17. "What is Lock-up Clutch Mechanism?". Your Online Mechanic. Retrieved 17 July 2014.