Dog clutch

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Dog clutch used to drive the rotating platter in a microwave oven. Dog clutch-1.jpg
Dog clutch used to drive the rotating platter in a microwave oven.
Dog clutch (disengaged) on the countershaft gears of the Honda CBR600RR transmission. Honda CBR600RR teardown 2015-10-19 13.44.17.jpg
Dog clutch (disengaged) on the countershaft gears of the Honda CBR600RR transmission.

A dog clutch (also known as a dog box, dog gears, dog ring, clutch dog, or positive clutch) is a type of clutch that couples two rotating shafts or other rotating components by engagement of interlocking teeth or dogs rather than by friction. The two parts of the clutch are designed such that one will push the other, causing both to rotate at the same speed and will never slip. In engineering, a "dog" is a tool or device used to lock two components in relation to each other.

Dog clutches are used where slip is undesirable and/or the clutch is not used to control torque. Without slippage, dog clutches are not affected by wear in the same way that friction clutches are, but result in shock when shafts of different speeds are engaged. For this reason they are best used when sudden starting action is acceptable and the inertia of the system is small. [1]

Dog clutches are used inside constant-mesh manual transmissions to lock different gears to the rotating input and output shafts. A synchromesh arrangement ensures smooth engagement by matching the shaft speeds before the dog clutch is allowed to engage. [2] Racecar, motorcycle, and large truck transmissions, having less need for smooth engagement than passenger cars and higher performance demands, commonly employ dog clutches alone (without the use of synchronizers) to engage gears due to their high strength and durability and low complexity and weight. [3] These unsynchronized gearboxes, also referred to as a dog boxes, allow clutchless shifting. [4]

Often times boats with inboard engines, such as sailboats, will use a dog clutch to engage the drive shaft to the transmission. Shifting from neutral to forward or reverse often results in a large "clunk" noise that can be heard by occupants as the clutch engages suddenly.

Another example of a dog clutch is in the Sturmey-Archer bicycle hub gear, where a sliding cross-shaped clutch locks the driver assembly to different parts of the planetary geartrain. [5]

Related Research Articles

<span class="mw-page-title-main">Clutch</span> Mechanical device that connects and disconnects two rotating shafts or other moving parts

A clutch is a mechanical device that allows the output shaft to be disconnected from the rotating input shaft. The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the work.

Double-clutching is a method of shifting gears used primarily for vehicles with an unsynchronized manual transmission, such as commercial trucks and specialty vehicles. While double clutching is not necessary in a vehicle that has a synchronized manual transmission, the technique can be advantageous for smoothly downshifting in order to accelerate and, when done correctly, it prevents wear on the synchronizers which normally equalize transmission input and output speeds to allow downshifting.

<span class="mw-page-title-main">Automatic transmission</span> Type of motor vehicle transmission that automatically changes gear ratio as the vehicle moves

An automatic transmission is a multi-speed transmission used in motor vehicles that does not require any input from the driver to change forward gears under normal driving conditions. Vehicles with internal combustion engines, unlike electric vehicles, require the engine to operate in a narrow range of rates of rotation, requiring a gearbox, operated manually or automatically, to drive the wheels over a wide range of speeds.

<span class="mw-page-title-main">Transmission (mechanical device)</span> Drivetrain transmitting propulsion power

A transmission is a mechanical device which uses a gear set—two or more gears working together—to change the speed or direction of rotation in a machine. Many transmissions have multiple gear ratios, but there are also transmissions that use a single fixed-gear ratio.

<span class="mw-page-title-main">Manual transmission</span> Motor vehicle manual gearbox; stick shift

A manual transmission (MT), also known as manual gearbox, standard transmission, or stick shift, is a multi-speed motor vehicle transmission system, where gear changes require the driver to manually select the gears by operating a gear stick and clutch.

<span class="mw-page-title-main">Freewheel</span> Mechanism which disconnects a driveshaft from a faster-rotating driven shaft

In mechanical or automotive engineering, a freewheel or overrunning clutch is a device in a transmission that disengages the driveshaft from the driven shaft when the driven shaft rotates faster than the driveshaft. An overdrive is sometimes mistakenly called a freewheel, but is otherwise unrelated.

<span class="mw-page-title-main">Limited-slip differential</span> Differential gearbox that limits the rotational speed difference of output shafts

A limited-slip differential (LSD) is a type of differential gear train that allows its two output shafts to rotate at different speeds but limits the maximum difference between the two shafts. Limited-slip differentials are often known by the generic trademark Positraction, a brand name owned by General Motors and originally used for its Chevrolet branded vehicles.

<span class="mw-page-title-main">Hydramatic</span> Automatic transmission

Hydramatic is an automatic transmission developed by both General Motors' Cadillac and Oldsmobile divisions. Introduced in 1939 for the 1940 model year vehicles, the Hydramatic was the first mass-produced fully-automatic transmission developed for passenger automobile use.

<span class="mw-page-title-main">Sprag clutch</span> One-way mechanical transmission device

A sprag clutch is a one-way freewheel clutch. It resembles a roller bearing but, instead of cylindrical rollers, non-revolving asymmetric figure-eight shaped sprags, or other elements allowing single direction rotation, are used. When the unit rotates in one direction the rollers slip or free-wheel, but when a torque is applied in the opposite direction, the sprags tilt slightly, producing a wedging action and binding because of friction.

<span class="mw-page-title-main">Preselector gearbox</span> Type of manual transmission

A preselector gearbox is a type of manual transmission mostly used on passenger cars and racing cars in the 1930s, in buses from 1940-1960 and in armoured vehicles from the 1930s to the 1970s. The defining characteristic of a preselector gearbox is that the gear shift lever allowed the driver to "pre-select" the next gear, usually with the transmission remaining in the current gear until the driver pressed the "gear change pedal" at the desired time.

A transmission control unit (TCU), also known as a transmission control module (TCM), or a gearbox control unit (GCU), is a type of automotive ECU that is used to control electronic automatic transmissions. Similar systems are used in conjunction with various semi-automatic transmissions, purely for clutch automation and actuation. A TCU in a modern automatic transmission generally uses sensors from the vehicle, as well as data provided by the engine control unit (ECU), to calculate how and when to change gears in the vehicle for optimum performance, fuel economy and shift quality.

A shift kit is a set of components for automobiles designed to improve how well the car shifts between gears. Kits are made for both automatic and manual transmissions.

Clutch control refers to the act of controlling the speed of a vehicle with a manual transmission by partially engaging the clutch plate, using the clutch pedal instead of the accelerator pedal. The purpose of a clutch is in part to allow such control; in particular, a clutch provides transfer of torque between shafts spinning at different speeds. In the extreme, clutch control is used in performance driving, such as starting from a dead stop with the engine producing maximum torque at high RPM.

ControlTrac four-wheel drive is the brand name of a selectable automatic full-time four-wheel drive system offered by Ford Motor Company. The four-wheel drive system was designed and developed at BorgWarner under its TorqTransfer Systems division in the mid 1980s. BorgWarner calls the system Torque-On-Demand (TOD). ControlTrac was the first automatic system to use software control and no planetary or bevel geared center differential. Instead of a planetary or bevel geared center differential, the system uses a variable intelligent locking center multi-disc differential.

<span class="mw-page-title-main">Electromagnetic clutch</span> Clutch that operates electrically but transmits torque mechanically

Electromagnetic clutches operate electrically but transmit torque mechanically. This is why they used to be referred to as electro-mechanical clutches. Over the years, EM became known as electromagnetic versus electro-mechanical, referring more about their actuation method versus physical operation. Since the clutches started becoming popular over 60 years ago, the variety of applications and clutch designs has increased dramatically, but the basic operation remains the same today.

In engineering, a dog is a tool or part of a tool, such as a pawl, that prevents or imparts movement through physical engagement. It may hold another object in place by blocking it, clamping it, or otherwise obstructing its movement. Or it may couple various parts together so that they move in unison – the primary example of this being a flexible drive to mate two shafts in order to transmit torque. Some devices use dog clutches to lock together two spinning components. In a manual transmission, the dog clutches, or "dogs" lock the selected gear to the shaft it rotates on. Unless the dog is engaged, the gear will simply freewheel on the shaft.

A magnetic particle clutch is a special type of electromagnetic clutch which does not use friction plates. Instead, it uses a fine powder of magnetically susceptible material to mechanically link an otherwise free-wheeling disc attached to one shaft, to a rotor attached to the other shaft.

<span class="mw-page-title-main">Dual-clutch transmission</span> Type of vehicle transmission

A dual-clutch transmission (DCT) is a type of multi-speed vehicle transmission system, that uses two separate clutches for odd and even gear sets. The design is often similar to two separate manual transmissions with their respective clutches contained within one housing, and working as one unit. In car and truck applications, the DCT functions as an automatic transmission, requiring no driver input to change gears.

<span class="mw-page-title-main">Motorcycle transmission</span> Transmission for motorcycle applications

A motorcycle transmission is a transmission created specifically for motorcycle applications. They may also be found in use on other light vehicles such as motor tricycles and quadbikes, go-karts, offroad buggies, auto rickshaws, mowers, and other utility vehicles, microcars, and even some superlight racing cars.

<span class="mw-page-title-main">Layshaft</span> Mechanism in car gearboxes

A layshaft is an intermediate shaft within a gearbox that carries gears, but does not transfer the primary drive of the gearbox either in or out of the gearbox. Layshafts are best known through their use in car gearboxes, where they were a ubiquitous part of the rear-wheel drive layout. With the shift to front-wheel drive, the use of layshafts is now rarer.

References

  1. Oberg, Erik; Franklin D., Jones; Horton, Holbrook L.; Ryffel, Henry H. (2012). McCauley, Christopher J. (ed.). Machinery's Handbook (PDF) (29th ed.). New York: Industrial Press. pp. 2451–2452. ISBN   978-1-61344-859-5. OCLC   802251511.
  2. Automotive Transmissions: Fundamentals, Selection, Design and Application. Harald Naunheimer, Bernd Bertsche, Joachim Ryborz, Wolfgang Novak, in collaboration with Peter Fietkau (2nd ed.). Berlin: Springer. 2011. pp. 300–301, 317, 535. ISBN   978-3-642-16213-8. OCLC   695386840.{{cite book}}: CS1 maint: others (link)
  3. Hackl, Thomas (2009). "Potentials and development methodology for transmissions with dog clutches" (PDF). Hofer Powertrain GmbH. Archived from the original (PDF) on 2016-08-02.
  4. Smith, Carroll (1978). Tune to Win. Fallbrook, CA: Aero Publishers. p. 148. ISBN   0-87938-071-3. OCLC   5324491.
  5. Sutherland, Howard. "Sutherland Handbook of Coaster Brakes and Internally Geared Hubs" (PDF). www.sheldonbrown.com. Sutherland Pubns. Archived (PDF) from the original on 2020-09-14. Retrieved 21 July 2015.