In mechanics and physics, shock is a sudden acceleration caused, for example, by impact, drop, kick, earthquake, or explosion. Shock is a transient physical excitation.
Shock describes matter subject to extreme rates of force with respect to time. Shock is a vector that has units of an acceleration (rate of change of velocity). The unit g (or g) represents multiples of the standard acceleration of gravity and is conventionally used.
A shock pulse can be characterised by its peak acceleration, the duration, and the shape of the shock pulse (half sine, triangular, trapezoidal, etc.). The shock response spectrum is a method for further evaluating a mechanical shock. [1]
Shock measurement is of interest in several fields such as
Shocks are usually measured by accelerometers but other transducers and high speed imaging are also used. [12] A wide variety of laboratory instrumentation is available; stand-alone shock data loggers are also used.
Field shocks are highly variable and often have very uneven shapes. Even laboratory controlled shocks often have uneven shapes and include short duration spikes; Noise can be reduced by appropriate digital or analog filtering. [13] [14]
Governing test methods and specifications provide detail about the conduct of shock tests. Proper placement of measuring instruments is critical. Fragile items and packaged goods respond with variation to uniform laboratory shocks; [15] Replicate testing is often called for. For example, MIL-STD-810G Method 516.6 indicates: at least three times in both directions along each of three orthogonal axes".
Shock testing typically falls into two categories, classical shock testing and pyroshock or ballistic shock testing. Classical shock testing consists of the following shock impulses: half sine, haversine, sawtooth wave, and trapezoid. Pyroshock and ballistic shock tests are specialized and are not considered classical shocks. Classical shocks can be performed on Electro Dynamic (ED) Shakers, Free Fall Drop Tower or Pneumatic Shock Machines. A classical shock impulse is created when the shock machine table changes direction abruptly. This abrupt change in direction causes a rapid velocity change which creates the shock impulse. Testing the effects of shock are sometimes conducted on end-use applications: for example, automobile crash tests.
Use of proper test methods and Verification and validation protocols are important for all phases of testing and evaluation.
Mechanical shock has the potential for damaging an item (e.g., an entire light bulb) or an element of the item (e.g. a filament in an Incandescent light bulb):
When laboratory testing, field experience, or engineering judgement indicates that an item could be damaged by mechanical shock, several courses of action might be considered: [17]
An accelerometer is a tool that measures proper acceleration. Proper acceleration is the acceleration of a body in its own instantaneous rest frame; this is different from coordinate acceleration, which is acceleration in a fixed coordinate system. For example, an accelerometer at rest on the surface of the Earth will measure an acceleration due to Earth's gravity, straight upwards of g ≈ 9.81 m/s2. By contrast, accelerometers in free fall will measure zero.
In mechanics, an impact is when two bodies collide. During this collision, both bodies decelerate. The deceleration causes a high force or shock, applied over a short time period. A high force, over a short duration, usually causes more damage to both bodies than a lower force applied over a proportionally longer duration.
A Shock Response Spectrum (SRS) is a graphical representation of a shock, or any other transient acceleration input, in terms of how a Single Degree Of Freedom (SDOF) system would respond to that input. The horizontal axis shows the natural frequency of a hypothetical SDOF, and the vertical axis shows the peak acceleration which this SDOF would undergo as a consequence of the shock input.
Environmental stress screening (ESS) refers to the process of exposing a newly manufactured or repaired product or component to stresses such as thermal cycling and vibration in order to force latent defects to manifest themselves by permanent or catastrophic failure during the screening process. The surviving population, upon completion of screening, can be assumed to have a higher reliability than a similar unscreened population.
MIL-STD-810, U.S. Department of Defense Test Method Standard, Environmental Engineering Considerations and Laboratory Tests, is a United States Military Standard that emphasizes tailoring an equipment's environmental design and test limits to the conditions that it will experience throughout its service life, and establishing chamber test methods that replicate the effects of environments on the equipment rather than imitating the environments themselves. Although prepared specifically for U.S. military applications, the standard is often applied for commercial products as well.
A shock mount or isolation mount is a mechanical fastener that connects two parts elastically. They are used for shock and vibration isolation.
In mechanical engineering, random vibration is motion which is non-deterministic, meaning that future behavior cannot be precisely predicted. The randomness is a characteristic of the excitation or input, not the mode shapes or natural frequencies. Some common examples include an automobile riding on a rough road, wave height on the water, or the load induced on an airplane wing during flight. Structural response to random vibration is usually treated using statistical or probabilistic approaches. Mathematically, random vibration is characterized as an ergodic and stationary process.
Package cushioning is used to protect items during shipment. Vibration and impact shock during shipment and loading/unloading are controlled by cushioning to reduce the chance of product damage.
The term unit load refers to the size of an assemblage into which a number of individual items are combined for ease of storage and handling, for example a pallet load represents a unit load which can be moved easily with a pallet jack or forklift truck, or a container load represents a unit for shipping purposes. A unit load can be packed tightly into a warehouse rack, intermodal container, truck or boxcars, yet can be easily broken apart at a distribution point, usually a distribution center, wholesaler, or retail store for sale to consumers or for use.
The MIL-STD-883 standard establishes uniform methods, controls, and procedures for testing microelectronic devices suitable for use within military and aerospace electronic systems including basic environmental tests to determine resistance to deleterious effects of natural elements and conditions surrounding military and space operations; mechanical and electrical tests; workmanship and training procedures; and such other controls and constraints as have been deemed necessary to ensure a uniform level of quality and reliability suitable to the intended applications of those devices. For this standard, the term "devices" includes monolithic, multichip, film and hybrid microcircuits, microcircuit arrays, and the elements from which the circuits and arrays are formed. This standard is intended to apply only to microelectronic devices.
Reliability of a semiconductor device is the ability of the device to perform its intended function during the life of the device in the field.
A transit case is a hard-sided case intended for protecting and concealing defined contents during transportation. In some forms, the interior is filled with foam which has pockets molded or cut into it that equipment specifically fits into. Some transit cases are provided with foam inserts that completely fill the interior and the user can pluck out pieces to make the case fit a particular application. Many camera cases are built in this fashion allowing the user to tailor the interior foam to their particular equipment. The outside of the transit case provides protection against the environment and a first level of protection against mechanical damage such as shock. The interior foam or other structure cushions the equipment against shock and vibration and some protection against rapid temperature changes.
Pyroshock, also known as pyrotechnic shock, is the dynamic structural shock that occurs when an explosion or impact occurs on a structure. Davie and Bateman describe it as: "Pyroshock is the response of a structure to high frequency, high-magnitude stress waves that propagate throughout the structure as a result of an explosive event such as an explosive charge to separate two stages of a multistage rocket." It is of particular relevance to the defense and aerospace industries in that they utilize many vehicles and/or components that use explosive devices to accomplish mission tasks. Examples include rocket stage separation, missile payload deployment, pilot ejection, automobile airbag inflators, etc. Of significance is the survival and integrity of the equipment after the explosive device has activated so that the vehicle can accomplish its task. There are examples of flight vehicles Boeing-The Aerospace Corp which have crashed after a routine explosive device deployment, the cause of the crash being determined as be a result of a computer failure due to the explosive device. The resultant energies are often high g-force and high frequency which can cause problems for electronic components which have small items with resonant frequencies near those induced by the pyroshock.
An environmental chamber, also called a climatic chamber or climate chamber, is an enclosure used to test the effects of specified environmental conditions on biological items, industrial products, materials, and electronic devices and components.
Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the associated processes.
A shock data logger or vibration data logger is a measurement instrument that is capable of autonomously recording shocks or vibrations over a defined period of time. Digital data is usually in the form of acceleration and time. The shock and vibration data can be retrieved, viewed and evaluated after it has been recorded.
A shock detector, shock indicator, or impact monitor is a device which indicates whether a physical shock or impact has occurred. These usually have a binary output (go/no-go) and are sometimes called shock overload devices. Shock detectors can be used on shipments of fragile valuable items to indicate whether a potentially damaging drop or impact may have occurred. They are also used in sports helmets to help estimate if a dangerous impact may have occurred.
A low magnetic electric motor is an AC or DC motor with a reduced magnetic stray field signature.
A rugged smartphone is a specific type of toughened smartphone which is designed to be completely sealed within a durable housing to protect it against damage from water, shock, dust, and vibration. Rugged smartphones are designed to survive extreme weather and temperatures, accidental damage, and rough handling; making them ideal for working outdoors, or in harsh environments, along with use during extreme sports, such as sailing, rock climbing, etc. Most rugged smartphones have been tested to tough IP68 standards.
Shock-mitigating suspension seats are designed to reduce the severity of vibration and mechanical shock. These seats are used in vehicles that operate in high exposure environments, such as high-speed watercraft, military platforms, construction, forestry and agricultural vehicles, and industrial trucks. A vehicle's collisions with waves or rough terrain are a source of whole body vibration that may cause discomfort, acute injuries, and chronic pain among operators. The marine environment is particularly severe and people exposed to these conditions may experience unusually high injury rates.