Electronic throttle control

Last updated

Throttle body with integrated motor actuator USPatent6646395.png
Throttle body with integrated motor actuator

Electronic throttle control (ETC) is an automobile technology that uses electronics to replace the traditional mechanical linkages between the driver's input such as a foot pedal to the vehicle's throttle mechanism which regulates speed or acceleration. This concept is often called drive by wire, [1] [2] and sometimes called accelerate-by-wire, throttle-by-wire, [3] and occasionally e-gas by some vehicle components manufacturers.[ citation needed ]

Contents

Operation

A typical ETC system consists of three major components: (i) an accelerator pedal module (ideally with two or more independent sensors), (ii) a throttle valve that can be opened and closed by an electric motor (sometimes referred to as an electric or electronic throttle body (ETB)), and (iii) a powertrain or engine control module (PCM or ECM). [4] The ECM is a type of electronic control unit (ECU), which is an embedded system that employs software to determine the required throttle position by calculations from data measured by other sensors, including the accelerator pedal position sensors, engine speed sensor, vehicle speed sensor, and cruise control switches. The electric motor is then used to open the throttle valve to the desired angle via a closed-loop control algorithm within the ECM.

Benefits

The benefits of electronic throttle control are largely unnoticed by most drivers because the aim is to make the vehicle power-train characteristics seamlessly consistent irrespective of prevailing conditions, such as engine temperature, altitude, and accessory loads. Electronic throttle control is also working 'behind the scenes' to dramatically improve the ease with which the driver can execute gear changes and deal with the dramatic torque changes associated with rapid accelerations and decelerations.

Electronic throttle control facilitates the integration of features such as cruise control, traction control, stability control, and precrash systems and others that require torque management, since the throttle can be moved irrespective of the position of the driver's accelerator pedal. ETC provides some benefit in areas such as air-fuel ratio control, exhaust emissions and fuel consumption reduction, and also works in concert with other technologies such as gasoline direct injection.

Failure modes

There is no mechanical linkage between the accelerator pedal and the throttle valve with electronic throttle control. Instead, the position of the throttle valve (i.e., the amount of air in the engine) is fully controlled by the ETC software via the electric motor. But just opening or closing the throttle valve by sending a new signal to the electric motor is an open loop condition and leads to inaccurate control. Thus, most, if not all, current ETC systems use closed loop feedback systems, such as PID control, whereby the ECU tells the throttle to open or close a certain amount. The throttle position sensor(s) are continually read and then the software makes appropriate adjustments to reach the desired amount of engine power.

There are two primary types of Throttle Position Sensor (TPS): a potentiometer or a non-contact sensor Hall Effect sensor (magnetic device). A potentiometer is a satisfactory way for non-critical applications such as volume control on a radio, a wiper contact rubbing against a resistance element like dirt or wear between the wiper and the resistor can cause erratic readings. The more reliable solution is the magnetic coupling, which makes no physical contact, so will never be subject to failing by wear. This is an insidious failure as it may not provide any symptoms until there is total failure. All cars having a TPS have what is known as a 'limp-home-mode'. When the car goes into the limp-home-mode it is because the accelerator, engine control computer and the throttle are not connecting to each other in which they can function together. The engine control computer shuts down the signal to the throttle position motor and a set of springs in the throttle set it to a fast idle, fast enough to get the transmission in gear but not so fast that driving may be dangerous.

Software or electronic failures within the ETC have been suspected by some to be responsible for alleged incidents of unintended acceleration. A series of investigations by the U.S. National Highway Traffic Safety Administration (NHTSA) were unable to get to the bottom of all of the reported incidents of unintended acceleration in 2002 and later model year Toyota and Lexus vehicles. A February 2011 report issued by a team from NASA (which studied the source code and electronics for a 2005 Camry model, at the request of NHTSA) did not rule out software malfunctions as a potential cause. [5] In October 2013, the first jury to hear evidence about Toyota's source code (from expert witness Michael Barr (software engineer)) found Toyota liable for the death of a passenger in a September 2007 unintended acceleration collision in Oklahoma. [6]

Related Research Articles

<span class="mw-page-title-main">Anti-lock braking system</span> Safety anti-skid braking system used on aerospace and land vehicles

An anti-lock braking system (ABS) is a safety anti-skid braking system used on aircraft and on land vehicles, such as cars, motorcycles, trucks, and buses. ABS operates by preventing the wheels from locking up during braking, thereby maintaining tractive contact with the road surface and allowing the driver to maintain more control over the vehicle.

<span class="mw-page-title-main">Cruise control</span> System that automatically controls the speed of a motor vehicle

Cruise control is a system that automatically controls the speed of an automobile. The system is a servomechanism that takes over the throttle of the car to maintain a steady speed as set by the driver.

<span class="mw-page-title-main">Electronic stability control</span> Computerized safety automotive technology

Electronic stability control (ESC), also referred to as electronic stability program (ESP) or dynamic stability control (DSC), is a computerized technology that improves a vehicle's stability by detecting and reducing loss of traction (skidding). When ESC detects loss of steering control, it automatically applies the brakes to help steer the vehicle where the driver intends to go. Braking is automatically applied to wheels individually, such as the outer front wheel to counter oversteer, or the inner rear wheel to counter understeer. Some ESC systems also reduce engine power until control is regained. ESC does not improve a vehicle's cornering performance; instead, it helps reduce the chance of the driver losing control of the vehicle.

<span class="mw-page-title-main">Engine braking</span> Retarding forces within an engine used to slow a vehicle

Engine braking occurs when the retarding forces within an internal combustion engine are used to slow down a motor vehicle, as opposed to using additional external braking mechanisms such as friction brakes or magnetic brakes.

<span class="mw-page-title-main">Drive by wire</span> Automotive technology

Drive by wire or DbW technology in the automotive industry is the use of electronic or electro-mechanical systems in place of mechanical linkages that control driving functions. The concept is similar to fly-by-wire in the aviation industry. Drive-by-wire may refer to just the propulsion of the vehicle through electronic throttle control, or it may refer to electronic control over propulsion as well as steering and braking, which separately are known as steer by wire and brake by wire, along with electronic control over other vehicle driving functions.

The Trionic 8 is an advanced engine management system in the Trionic series, created by Saab Automobile. It is used in both Saab 9-3 and Opel Vectra vehicles, and is available with 150, 175 and 210 horsepower (160 kW) engines. It will also be used for a flexifuel version starting production spring 2007. Saab Trionic T8 has been developed by Saab and is a very advanced engine management system. The Engine Control Module (ECM) is used principally to regulated the air mass, fuel and ignition timing.

Manifold vacuum, or engine vacuum in an internal combustion engine is the difference in air pressure between the engine's intake manifold and Earth's atmosphere.

Power steering is a system for reducing a driver's effort to turn a steering wheel of a motor vehicle, by using a power source to assist steering.

<span class="mw-page-title-main">Engine control unit</span> Computer that adjusts electronics in an internal combustion propulsion system

An engine control unit (ECU), also called an engine control module (ECM), is a device which controls multiple systems of an internal combustion engine in a single unit. Systems commonly controlled by an ECU include the fuel injection and ignition systems.

<span class="mw-page-title-main">Throttle position sensor</span> Sensor device

A throttle position sensor (TPS) is a sensor used to monitor the air intake of an engine. The sensor is usually located on the butterfly spindle/shaft, so that it can directly monitor the position of the throttle. More advanced forms of the sensor are also used. For example, an extra "closed throttle position sensor" (CTPS) may be employed to indicate that the throttle is completely closed. Some engine control units (ECUs) also control the throttle position by electronic throttle control (ETC) or "drive by wire" systems, and if that is done, the position sensor is used in a feedback loop to enable that control.

A transmission control unit (TCU), also known as a transmission control module (TCM), or a gearbox control unit (GCU), is a type of automotive ECU that is used to control electronic automatic transmissions. Similar systems are used in conjunction with various semi-automatic transmissions, purely for clutch automation and actuation. A TCU in a modern automatic transmission generally uses sensors from the vehicle, as well as data provided by the engine control unit (ECU), to calculate how and when to change gears in the vehicle for optimum performance, fuel economy and shift quality.

A throttle is a mechanism by which fluid flow is managed by constriction or obstruction.

<span class="mw-page-title-main">Brake-by-wire</span> Automotive technology

Brake-by-wire technology in the automotive industry is the ability to control brakes through electronic means, without a mechanical connection that transfers force to the physical braking system from a driver input apparatus such as a pedal or lever.

<span class="mw-page-title-main">Electronic Diesel Control</span> Diesel engine fuel injection control system

Electronic Diesel Control is a diesel engine fuel injection control system for the precise metering and delivery of fuel into the combustion chamber of modern diesel engines used in trucks and cars.

<span class="mw-page-title-main">2009–2011 Toyota vehicle recalls</span>

The 2009–11 Toyota vehicle recalls involved three separate but related recalls of automobiles by the Japanese manufacturer Toyota Motor Corporation, which occurred at the end of 2009 and the start of 2010. Toyota initiated the recalls, the first two with the assistance of the U.S. National Highway Traffic Safety Administration (NHTSA), after reports that several vehicles experienced unintended acceleration. The first recall, on November 2, 2009, was to correct a possible incursion of an incorrect or out-of-place front driver's side floor mat into the foot pedal well, which can cause pedal entrapment. The second recall, on January 21, 2010, was begun after some crashes were shown not to have been caused by floor mat incursion. This latter defect was identified as a possible mechanical sticking of the accelerator pedal causing unintended acceleration, referred to as Sticking Accelerator Pedal by Toyota. The original action was initiated by Toyota in their Defect Information Report, dated October 5, 2009, amended January 27, 2010. Following the floor mat and accelerator pedal recalls, Toyota also issued a separate recall for hybrid anti-lock brake software in February 2010.

Sudden unintended acceleration (SUA) is the unintended, unexpected, uncontrolled acceleration of a vehicle, often accompanied by an apparent loss of braking effectiveness. Such problems may be caused by driver error, mechanical or electrical problems, or some combination of these factors. The US National Highway Traffic Safety Administration estimates 16,000 accidents per year in the United States occur when drivers intend to apply the brake but mistakenly apply the accelerator.

Synchronized downshift rev-matching system is a technology invented by Nissan for use on the Nissan 370Z. In combination with the Electronic Control Unit (ECU) and various sensors, the engine electronically blips the throttle for the driver during both downshifts and upshifts to allow for better and smoother shifting, and improved handling.

<span class="mw-page-title-main">Car controls</span> Car parts used to control the vehicle

Car controls are the components in automobiles and other powered road vehicles, such as trucks and buses, used for driving and parking.

<span class="mw-page-title-main">SECU-3</span>

SECU-3 is an internal combustion engine control unit. It is being developed as an open source project. Anyone can take part in the project, and can access all the information without any registrations.

References

  1. McKay, Daniel; Nichols, Gary; Schreurs, Bart (6 March 2000). Delphi Electronic Throttle Control Systems for Model Year 2000; Driver Features, System Security, and OEM Benefits. ETC for the Mass Market (PDF). SAE 2000 World Congress. SAE. ISSN   0148-7191. Technical Paper 2000-01-0556. Archived from the original (PDF) on 29 August 2017. Retrieved 1 December 2018.
  2. Wilkinson, Tom (March 1986). "Computerized gas pedal throttles wheelspin". Popular Science. 228 (3): 38H. ISSN   0161-7370.
  3. Fuller, John (28 April 2009). "How Drive-by-wire Technology Works". HowStuffWorks.
  4. Garrick, R.D. (April 2006), Sensitivity of Contact Electronic Throttle Control Sensor to Control System Variation (PDF), Society of Automotive Engineers (SAE) Technical Paper, archived from the original (PDF) on 19 October 2013
  5. NHTSA-NASA Study of Unintended Acceleration in Toyota Vehicles, National Highway Traffic Safety Administration, 15 April 2011, archived from the original on 20 March 2011, retrieved 25 November 2013
  6. Hirsch, Jerry; Bensinger, Ken (25 October 2013). "Toyota settles acceleration lawsuit after $3-million verdict". Los Angeles Times. Retrieved 24 November 2013.