Idle air control actuator

Last updated

An idle air control actuator or idle air control valve (IAC actuator/valve) is a device commonly used in fuel-injected vehicles to control the engine's idling rotational speed (RPM). [1] In carburetted vehicles a similar device known as an idle speed control actuator is used.

Fuel injection

Fuel injection is the introduction of fuel in an internal combustion engine, most commonly automotive engines, by the means of an injector.

Rotational speed of an object rotating around an axis is the number of turns of the object divided by time, specified as revolutions per minute (rpm), cycles per second (cps), radians per second (rad/s), etc..

Contents

Description

The IAC actuator is an electrically controlled device, which gets its input from the vehicle's engine control unit (ECU). The actuator is fitted such that it either bypasses the throttle or operates the throttle butterfly valve directly. The actuator consists of a linear servo actuator servomotor that controls a plunger which varies air flow through the throttle body. The position of the servomotor and hence the amount of air bypass is controlled digitally by the engine ECU. This allows the engine's idle speed to be maintained constant. The linear servo is most commonly a combination of a DC motor, lead screw and a digital optical encoder.

An actuator is a component of a machine that is responsible for moving and controlling a mechanism or system, for example by opening a valve. In simple terms, it is a "mover".

Engine control unit Control unit for the control, regulation and monitoring of engine functions in a car engine

An engine control unit (ECU), also commonly called an engine control module (ECM), is a type of electronic control unit that controls a series of actuators on an internal combustion engine to ensure optimal engine performance. It does this by reading values from a multitude of sensors within the engine bay, interpreting the data using multidimensional performance maps, and adjusting the engine actuators. Before ECUs, air-fuel mixture, ignition timing, and idle speed were mechanically set and dynamically controlled by mechanical and pneumatic means.

A throttle is the mechanism by which fluid flow is managed by the constriction or obstruction.

There is essentially no difference in efficiency between the technique of bypassing the throttle butterfly and operating the butterfly itself. The IAC allows the ECU to maintain minimum RPM irrespective of changes in engine load, sometimes referred to as anti-stall feature. Thus the driver can more easily move the car from stand-still by merely releasing the clutch (manual transmission) or the brake (automatic transmission) without having to simultaneously press the accelerator.

Problems with IAC

Although the IAC is supposed to last the vehicle's lifetime, various reasons may cause it to fail/malfunction prematurely. The most common failure mode is partial/complete jamming of the actuator (due to dirt/dust or even oil) where it cannot be smoothly controlled. The result is an engine that fails to maintain idle RPM and frequently stalls. A jammed actuator may be freed simply by cleaning it. However an actuator that has stopped working due to a fault in its servomotor will need replacement.

Servomotor

A servomotor is a rotary actuator or linear actuator that allows for precise control of angular or linear position, velocity and acceleration. It consists of a suitable motor coupled to a sensor for position feedback. It also requires a relatively sophisticated controller, often a dedicated module designed specifically for use with servomotors.

Air leaks in either the stepper housing or pipes will cause elevated idle RPM.

Related Research Articles

Carburetor device that mixes air and fuel for internal combustion engines

A carburetor or carburettor is a device that mixes air and fuel for internal combustion engines in the proper air–fuel ratio for combustion. It is sometimes colloquially shortened to carb in the UK and North America or carby in Australia. To carburate or carburet means to mix the air and fuel or to equip with a carburetor for that purpose.

Engine tuning the adjustment, modification, or design of internal combustion engines to yield more performance

Engine tuning is the adjustment or modification of the internal combustion engine or Engine Control Unit (ECU) to yield optimal performance and increase the engine's power output, economy, or durability. These goals may be mutually exclusive; an engine may be de-tuned with respect to output power in exchange for better economy or longer engine life due to lessened stress on engine components.

In control engineering a servomechanism, sometimes shortened to servo, is an automatic device that uses error-sensing negative feedback to correct the action of a mechanism. It usually includes a built-in encoder or other position feedback mechanism to ensure the output is achieving the desired effect.

Automatic transmission type of motor vehicle transmission that can automatically change gear ratios as the vehicle moves

An automatic transmission, also called auto, self-shifting transmission, n-speed automatic, or AT, is a type of motor vehicle transmission that can automatically change gear ratios as the vehicle moves, freeing the driver from having to shift gears manually. Like other transmission systems on vehicles, it allows an internal combustion engine, best suited to run at a relatively high rotational speed, to provide a range of speed and torque outputs necessary for vehicular travel. The number of forward gear ratios is often expressed for manual transmissions as well.

Electronic control unit control or regulate other devices

An Electronic Control Unit (ECU) is any embedded system in automotive electronics that controls one or more of the electrical systems or subsystems in a vehicle.

VVT-i automobile variable valve timing technology

VVT-i, or Variable Valve Timing with intelligence, is an automobile variable valve timing technology developed by Toyota. The Toyota VVT-i system replaces the Toyota VVT offered starting in 1991 on the 5-valve per cylinder 4A-GE engine. The VVT system is a 2-stage hydraulically controlled cam phasing system.

A semi-automatic transmission is an automobile transmission that combines manual transmission and automatic transmission.

A wastegate is a valve that diverts exhaust gases away from the turbine wheel in a turbocharged engine system.

Manifold vacuum, or engine vacuum in an internal combustion engine is the difference in air pressure between the engine's intake manifold and Earth's atmosphere.

A boost controller is a device to control the boost level produced in the intake manifold of a turbocharged or supercharged engine by affecting the air pressure delivered to the pneumatic and mechanical wastegate actuator.

Digifant engine management system Term for a motor control component series of the Volkswagen Group

The Digifant engine management system is an electronic engine control unit (ECU), which monitors and controls the fuel injection and ignition systems in petrol engines, designed by Volkswagen Group, in cooperation with Robert Bosch GmbH.

Diesel engine runaway is a rare condition affecting diesel engines, in which the engine draws extra fuel from an unintended source and overspeeds at higher and higher RPM and producing up to 10 times the engine's rated output until destroyed by mechanical failure or bearing seizure through lack of lubrication.

Trionic T5.5 is an engine management system in the Saab Trionic range. It controls ignition, fuel injection and turbo boost pressure. The system was introduced in the 1994 Saab 900 with B204L engine.

Acoustic Control Induction System

Acoustic Control Induction System, or ACIS, is an implementation of a Variable Length Intake Manifold system designed by Toyota.

Electronic Diesel Control

Electronic Diesel Control is a diesel engine fuel injection control system for the precise metering and delivery of fuel into the combustion chamber of modern diesel engines used in trucks and cars.

SECU-3

SECU-3 is an internal combustion engine control unit. Open source project. Anyone can take part in the project and can access all information without registration.

Gliding (vehicle)

Gliding is an energy-efficient driving operating mode that turns off the internal combustion engine while the vehicle is still moving in order to save fuel. This is differentiated from coasting, which is running the vehicle in idle mode by disengaging the engine from the wheels, either by disengaging the clutch or setting the transmission or gearbox to neutral position. Gliding and coasting use the accelerated kinetic energy reserve stored in the vehicles mass, i.e. inertia, to keep the vehicle moving. This energy, however, is being lost due to forces that resist movement, such as air-drag, rolling resistance and gravity. The functionality, being an integral concept of hybrid electric vehicles, is performed automatically by the engine controller. For vehicles with a conventional internal combustion engine, coasting can be performed manually; gliding requires having a gear box. Manual gliding or coasting is illegal in some states. An extra button to stop the engine was shown in 1979 on International Motor Show Germany, but newer became a feature in mass production of any vehicle. In 1980 research was made on the IRVW II. A so-called eClutch uses an actuator to disengage the clutch when the driver releases the accelerator.

References

  1. Douglas Vidler (2003). Classroom Manual for Automotive Engine Performance. Cengage Learning. pp. 317–. ISBN   0-7668-4864-7.