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A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver chuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.
Drills are commonly used in woodworking, metalworking, construction, machine tool fabrication, construction and utility projects. Specially designed versions are made for miniature applications.
Around 35,000 BC, Homo sapiens discovered the benefits of the application of rotary tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a hole through another material. [1] This led to the hand drill, a smooth stick, that was sometimes attached to flint point, and was rubbed between the palms. This was used by many ancient civilizations around the world including the Mayans. [2] The earliest perforated artifacts, such as bone, ivory, shells, and antlers found, are from the Upper Paleolithic era. [3]
Bow drill (strap-drill) are the first machine drills, as they convert a back and forth motion to a rotary motion, and they can be traced back to around 10,000 years ago. It was discovered that tying a cord around a stick, and then attaching the ends of the string to the ends of a stick (a bow), allowed a user to drill quicker and more efficiently. Mainly used to create fire, bow-drills were also used in ancient woodwork, stonework, and dentistry. Archaeologists discovered a Neolithic grave yard in Mehrgarh, Pakistan, dating from the time of the Harappans, around 7,500–9,000 years ago, containing nine adult bodies with a total of eleven teeth that had been drilled. [4] There are hieroglyphs depicting Egyptian carpenters and bead makers in a tomb at Thebes using bow-drills. The earliest evidence of these tools being used in Egypt dates back to around 2500 BCE. [5] The usage of bow-drills was widely spread through Europe, Africa, Asia, and North America, during ancient times and is still used today. Over the years many slight variations of bow and strap drills have developed for the various uses of either boring through materials or lighting fires.
The core drill was developed in ancient Egypt by 3000 BC. [6] The pump drill was invented during Roman times. It consists of a vertical spindle aligned by a piece of horizontal wood and a flywheel to maintain accuracy and momentum. [7]
The hollow-borer tip, first used around the 13th century, consisted of a stick with a tubular shaped piece of metal on the end, such as copper. This allowed a hole to be drilled while only actually grinding the outer section of it. This completely separates the inner stone or wood from the rest, allowing the drill to pulverize less material to create a similarly sized hole. [8]
While the pump-drill and the bow-drill were used in Western Civilization to bore smaller holes for a larger part of human history, the auger was used to drill larger holes starting sometime between Roman and Medieval ages. [9] The auger allowed for more torque for larger holes. It is uncertain when the brace and bit was invented; however, the earliest picture found so far dates from the 15th century. [9] It is a type of hand crank drill that consists of two parts as seen in the picture. The brace, on the upper half, is where the user holds and turns it and on the lower part is the bit. The bit is interchangeable as bits wear down. The auger uses a rotating helical screw similar to the Archimedean screw-shaped bit that is common today. The gimlet is also worth mentioning as it is a scaled down version of an auger.
In the East, churn drills were invented as early as 221 BC during the Chinese Qin Dynasty, [10] capable of reaching a depth of 1500 m. [6] Churn drills in ancient China were built of wood and labor-intensive, but were able to go through solid rock. [11] The churn drill appears in Europe during the 12th century. [6] In 1835 Isaac Singer is reported to have built a steam powered churn drill based on the method the Chinese used. [12] Also worth briefly discussing are the early drill presses; they were machine tools that derived from bow-drills but were powered by windmills or water wheels. Drill presses consisted of the powered drills that could be raised or lowered into a material, allowing for less force by the user.
In 1813 Richard Trevithick designed a steam-driven rotary drill, also the first drill to be powered by steam. [13]
The next great advancement in drilling technology, the electric motor, led to the invention of the electric drill. It is credited to mining engineers Arthur James Arnot and William Blanch Brain of Melbourne, Australia who patented the electric drill in 1889. [14] The first portable handheld drill was created by in 1895 by brothers Wilhelm & Carl Fein of Stuttgart, Germany. In 1917 the first trigger-switch, pistol-grip portable drill was patented by Black & Decker. [15] This was the start of the modern drill era. Over the last century the electric drill has been created in a variety of types and multiple sizes for an assortment of specific uses.
There are many types of drills: some are powered manually, others use electricity (electric drill) or compressed air (pneumatic drill) as the motive power, and a minority are driven by an internal combustion engine (for example, earth drilling augers). Drills with a percussive action (hammer drills) are mostly used in hard materials such as masonry (brick, concrete and stone) or rock. Drilling rigs are used to bore holes in the earth to obtain water or oil. Oil wells, water wells, or holes for geothermal heating are created with large drilling rigs. Some types of hand-held drills are also used to drive screws and other fasteners. Some small appliances that have no motor of their own may be drill-powered, such as small pumps, grinders, etc.
Some forms of drills have been used since Pre-History, both to make holes in hard objects or as fire drills.
Hand-powered metal drills have been in use for centuries. They include:
Drills powered by electricity (or more rarely, compressed air) are the most common tools in woodworking and machining shops.
Electric drills can be corded (fed from an electric outlet through a power cable) or cordless (fed by rechargeable electric batteries). The latter have removable battery packs that can be swapped to allow uninterrupted drilling while recharging.
A popular use of hand-held power drills is to set screws into wood, through the use of screwdriver bits. Drills optimized for this purpose have a clutch to avoid damaging the slots on the screw head.
Most electric hammer drills are rated (input power) at between 600 and 1100 watts. The efficiency is usually 50–60% i.e. 1000 watts of input is converted into 500–600 watts of output (rotation of the drill and hammering action).
For much of the 20th century, attachments could commonly be purchased to convert corded electric hand drills into a range of other power tools, such as orbital sanders and power saws, more cheaply than purchasing dedicated versions of those tools. As the prices of power tools and suitable electric motors have fallen such attachments have become much less common.
Early cordless drills used interchangeable 7.2 V battery packs. Over the years battery voltages have increased, with 18 V drills being most common, but higher voltages are available, such as 24 V, 28 V, and 36 V. This allows these tools to produce as much torque as some corded drills.
Common battery types of are nickel-cadmium (NiCd) batteries and lithium-ion batteries, with each holding about half the market share. NiCd batteries have been around longer, so they are less expensive (their main advantage), but have more disadvantages compared to lithium-ion batteries. NiCd disadvantages are limited life, self-discharging, environment problems upon disposal, and eventually internally short circuiting due to dendrite growth. Lithium-ion batteries are becoming more common because of their short charging time, longer life, absence of memory effect, and low weight. Instead of charging a tool for an hour to get 20 minutes of use, 20 minutes of charge can run the tool for an hour in average. Lithium-ion batteries also hold a charge for a significantly longer time than nickel-cadmium batteries, about two years if not used, vs. 1 to 4 months for a nickel-cadmium battery.
Also known as impact wrenches, is a form of drill that incorporates a hammer motion along with the rotating motion of a conventional drill. The hammering aspect of the impact drill occurs when the power of the motor cannot turn the bolt it will begin exerting bursts of force to "hammer" the bolt in the desired direction. These drills are commonly used to secure long bolts or screws into wood, metal, and concrete, as well as loosening ceased or over torqued bolts. Impact drills come in two major types, pneumatic and electric, and vary in size depending on application. Electric impact drills are most often found cordless and are widely used in construction, automobile repair, and fabrication. These electric drills are preferred over the pneumatic driven because of their maneuverability and ease of use. Pneumatic impact drills rely on air and have to remain connected to an air source to maintain power. The chuck on impact drills is different from the conventional handheld power drill. The chuck acts more as a collet with a hexagonal shape in which the bits and drivers lock into. Impact drivers can also be used to bore holes like a standard pistol grip drill, but this requires a special bit that will lock into the hexagonal collet. The design of the impact drills are almost identical to modern pistol grip power drills with only one major difference. Impact drills have a shorter, skinnier, stubby receiver where the collet is located compared to the larger tapered chuck on a conventional drill. This allows the user to fit in smaller places that a normal drill would not. Impact drills are not great in regards to torque and speed control. Most handheld drills have a variable speed option, whereas most impact drills have a fixed torque and speed. Impact drills are not designed for precision work due to this lack of adjustability. [16]
The hammer action of a hammer drill is provided by two cam plates that make the chuck rapidly pulse forward and backward as the drill spins on its axis. This pulsing (hammering) action is measured in Blows Per Minute (BPM) with 10,000 or more BPMs being common. Because the combined mass of the chuck and bit is comparable to that of the body of the drill, the energy transfer is inefficient and can sometimes make it difficult for larger bits to penetrate harder materials such as poured concrete. A standard hammer drill accepts 6 mm (1/4 inch) and 13 mm (1/2 inch) drill bits. The operator experiences considerable vibration, and the cams are generally made from hardened steel to avoid them wearing out quickly. In practice, drills are restricted to standard masonry bits up to 13 mm (1/2 inch) in diameter. A typical application for a hammer drill is installing electrical boxes, conduit straps or shelves in concrete.
The rotary hammer (also known as a rotary hammer drill, roto hammer drill or masonry drill). Standard chucks and parallel-shank carbide-tipped drills have been largely superseded by SDS chucks and matching (spline shank) drills, that have been designed to better withstand and transmit the percussive forces. These bits are effective at pulverising the masonry and drill into this hard material. Some styles of this tool are intended for masonry drilling only and the hammer action cannot be disengaged. Other styles allow the drill to be used without the hammer action for normal drilling, or hammering to be used without rotation for chiselling.
In contrast to the cam-type hammer drill, a rotary/pneumatic hammer drill accelerates only the bit. This is accomplished through a piston design, rather than a spinning cam. Rotary hammers have much less vibration and penetrate most building materials. They can also be used as "drill only" or as "hammer only" which extends their usefulness for tasks such as chipping brick or concrete. Hole drilling progress is greatly superior to cam-type hammer drills, and these drills are generally used for holes of 19 mm (3/4 inch) or greater in size. A typical application for a rotary hammer drill is boring large holes for lag bolts in foundations, or installing large lead anchors in concrete for handrails or benches.
A drill press (also known as a pedestal drill, pillar drill, or bench drill) is a style of drill that may be mounted on a stand or bolted to the floor or workbench. Portable models are made, some including a magnetic base. Major components include a base, column (or pillar), adjustable table, spindle, chuck, and drill head, usually driven by an electric motor. The head typically has a set of three handles radiating from a central hub that are turned to move the spindle and chuck vertically. The distance from the center of the chuck to the closest edge of the column is the throat. The swing is simply twice the throat, and the swing is how drill presses are classified and sold. Thus, a tool with 4" throat has an 8" swing (it can drill a hole in the center of an 8" work piece), and is called an 8" drill press. [17]
A drill press has a number of advantages over a hand-held drill:
For most drill presses—especially those meant for woodworking or home use—speed change is achieved by manually moving a belt across a stepped pulley arrangement. Some drill presses add a third stepped pulley to increase the number of available speeds. Modern drill presses can, however, use a variable-speed motor in conjunction with the stepped-pulley system. Medium-duty drill presses such as those used in machine shop (tool room) applications are equipped with a continuously variable transmission. This mechanism is based on variable-diameter pulleys driving a wide, heavy-duty belt. This gives a wide speed range as well as the ability to change speed while the machine is running. Heavy-duty drill presses used for metalworking are usually of the gear-head type described below.
Drill presses are often used for miscellaneous workshop tasks other than drilling holes. This includes sanding, honing, and polishing. These tasks can be performed by mounting sanding drums, honing wheels and various other rotating accessories in the chuck. This can be unsafe in some cases, as the chuck arbor, which may be retained in the spindle solely by the friction of a taper fit, may dislodge during operation if the side loads are too high.
A geared head drill press transmits power from the motor to the spindle through spur gearing inside the machine's head, eliminating a flexible drive belt. This assures a positive drive at all times and minimizes maintenance. Gear head drills are intended for metalworking applications where the drilling forces are higher and the desired speed (RPM) is lower than that used for woodworking.
Levers attached to one side of the head are used to select different gear ratios to change the spindle speed, usually in conjunction with a two- or three-speed motor (this varies with the material). Most machines of this type are designed to be operated on three-phase electric power and are generally of more rugged construction than equivalently sized belt-driven units. Virtually all examples have geared racks for adjusting the table and head position on the column.
Geared head drill presses are commonly found in tool rooms and other commercial environments where a heavy duty machine capable of production drilling and quick setup changes is required. In most cases, the spindle is machined to accept Morse taper tooling for greater flexibility. Larger geared head drill presses are frequently fitted with power feed on the quill mechanism, with an arrangement to disengage the feed when a certain drill depth has been achieved or in the event of excessive travel. Some gear-head drill presses have the ability to perform tapping operations without the need for an external tapping attachment. This feature is commonplace on larger gear head drill presses. A clutch mechanism drives the tap into the part under power and then backs it out of the threaded hole once the proper depth is reached. Coolant systems are also common on these machines to prolong tool life under production conditions.
A radial arm drill press is a large geared-head drill press in which the head can be moved along an arm that radiates from the machine's column. As it is possible to swing the arm relative to the machine's base, a radial arm drill press is able to operate over a large area without having to reposition the workpiece. This feature saves considerable time because it is much faster to reposition the machine's head than it is to unclamp, move, and then re-clamp the workpiece to the table. The size of work that can be handled may be considerable, as the arm can swing out of the way of the table, allowing an overhead crane or derrick to place a bulky workpiece on the table or base. A vise may be used with a radial arm drill press, but more often the workpiece is secured directly to the table or base, or is held in a fixture.
Power spindle feed is nearly universal with these machines and coolant systems are common. Larger-size machines often have power feed motors for elevating or moving the arm. The biggest radial arm drill presses are able to drill holes as large as four inches or 100 mm diameter in solid steel or cast iron. Radial arm drill presses are specified by the diameter of the column and the length of the arm. The length of the arm is usually the same as the maximum throat distance. The radial arm drill press pictured to the right has a 9-inch diameter and a 3-foot-long arm. The maximum throat distance of this machine would be approximately 36 inches, giving a maximum swing of 72 inches (6 feet or 1.8 m).
A magnetic drill is a portable machine for drilling holes in large and heavy workpieces which are difficult to move or bring to a stationary conventional drilling machine. It has a magnetic base and drills holes with the help of cutting tools like annular cutters (broach cutters) or with twist drill bits. There are various types depending on their operations and specializations, like magnetic drilling / tapping machines, cordless, pneumatic, compact horizontal, automatic feed, cross table base etc.
Mill drills are a lighter alternative to a milling machine. They combine a drill press (belt driven) with the X/Y coordinate abilities of the milling machine's table and a locking collet that ensures that the cutting tool will not fall from the spindle when lateral forces are experienced against the bit. Although they are light in construction, they have the advantages of being space-saving and versatile as well as inexpensive, being suitable for light machining that may otherwise not be affordable.
Drills are used in surgery to remove or create holes in bone; specialties that use them include dentistry, orthopedic surgery and neurosurgery. The development of surgical drill technology has followed that of industrial drilling, including transitions to the use of lasers, endoscopy, use of advanced imaging technologies to guide drilling, and robotic drills. [18] [19] [20] [21]
Drills are often used simply as motors to drive a variety of applications, in much the same way that tractors with generic PTOs are used to power ploughs, mowers, trailers, etc.
Accessories available for drills include:
Some of the main drill bit types are
Drilling capacity indicates the maximum diameter a given power drill or drill press can produce in a certain material. It is essentially a proxy for the continuous torque the machine is capable of producing. Typically a given drill will have its capacity specified for different materials, i.e., 10 mm for steel, 25 mm for wood, etc.
For example, the maximum recommended capacities for the DeWalt DCD790 cordless drill for specific drill bit types and materials are as follows: [22]
Material | Drill bit type | Capacity |
---|---|---|
Wood | Auger | 7⁄8 in (22 mm) |
Paddle | 1+1⁄4 in (32 mm) | |
Twist | 1⁄2 in (13 mm) | |
Self-feed | 1+3⁄8 in (35 mm) | |
Hole saw | 2 in (51 mm) | |
Metal | Twist | 1⁄2 in (13 mm) |
Hole saw | 1+3⁄8 in (35 mm) |
The router is a power tool with a flat base and a rotating blade extending past the base. The spindle may be driven by an electric motor or by a pneumatic motor. It routs an area in hard material, such as wood or plastic. Routers are used most often in woodworking, especially cabinetry. They may be handheld or affixed to router tables. Some woodworkers consider the router one of the most versatile power tools.
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
A screwdriver is a tool, manual or powered, used for turning screws.
Metalworking is the process of shaping and reshaping metals in order to create useful objects, parts, assemblies, and large scale structures. As a term, it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges, down to precise engine parts and delicate jewelry.
A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
A grinding machine, often shortened to grinder, is a power tool used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
A mortiser or morticer is a specialized woodworking machine used to cut square or rectangular holes in a piece of lumber (timber), such as a mortise in a mortise and tenon joint.
A collet is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool, but collets have other mechanical applications.
A hammer drill, also known as a percussion drill or impact drill, is a power tool used chiefly for drilling in hard materials. It is a type of rotary drill with an impact mechanism that generates a hammering motion. The percussive mechanism provides a rapid succession of short hammer thrusts to pulverize the material to be bored, so as to provide quicker drilling with less effort. If a hammer drill's impact mechanism can be switched off, the tool can be used like a conventional drill to also perform tasks such as screwdriving.
In manufacturing, a countersink is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material. A countersink may also be used to remove the burr left from a drilling or tapping operation, thereby improving the finish of the product and removing any hazardous sharp edges.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
The shank is the end of a drill bit grasped by the chuck of a drill. The cutting edges of the drill bit contact the workpiece, and are connected via the shaft with the shank, which fits into the chuck. In many cases a general-purpose arrangement is used, such as a bit with cylindrical shaft and shank in a three-jaw chuck which grips a cylindrical shank tightly. Different shank and chuck combination can deliver improved performance, such as allowing higher torque, greater centering accuracy, or moving the bit independently of the chuck, with a hammer action.
In machining, a metal lathe or metalworking lathe is a large class of lathes designed for precisely machining relatively hard materials. They were originally designed to machine metals; however, with the advent of plastics and other materials, and with their inherent versatility, they are used in a wide range of applications, and a broad range of materials. In machining jargon, where the larger context is already understood, they are usually simply called lathes, or else referred to by more-specific subtype names. These rigid machine tools remove material from a rotating workpiece via the movements of various cutting tools, such as tool bits and drill bits.
An indexing head, also known as a dividing head or spiral head, is a specialized tool that allows a workpiece to be circularly indexed; that is, easily and precisely rotated to preset angles or circular divisions. Indexing heads are usually used on the tables of milling machines, but may be used on many other machine tools including drill presses, grinders, and boring machines. Common jobs for a dividing head include machining the flutes of a milling cutter, cutting the teeth of a gear, milling curved slots, or drilling a bolt hole circle around the circumference of a part.
A brace is a hand tool used with a bit to drill holes, usually in wood. Pressure is applied to the top while the handle is rotated. If the bit's lead and cutting spurs are both in good working order, the user should not have to apply any pressure other than for balance: the lead will pull the bit through the wood. Bits used to come in a variety of types but the more commonly used Ridgeway and Irwin-pattern bits also rely on a tip called a snail, which is a tapered threaded screw that pulls the bit forward.
A rotary hammer, also called rotary hammer drill is a power tool that can perform heavy-duty tasks such as drilling and chiseling hard materials. It is similar to a hammer drill in that it also pounds the drill bit in and out while it is spinning. However, rotary hammers use a piston mechanism instead of a special clutch. This causes them to deliver a much more powerful hammer blow, making it possible to drill bigger holes much faster. Most rotary hammers have three settings: drill mode, hammer drill or just hammer, so they can act as a mini jackhammer.
In metalworking and woodworking, an automatic lathe is a lathe with an automatically controlled cutting process. Automatic lathes were first developed in the 1870s and were mechanically controlled. From the advent of NC and CNC in the 1950s, the term automatic lathe has generally been used for only mechanically controlled lathes, although some manufacturers market Swiss-type CNC lathes as 'automatic'.