A belt sander or strip sander is a sander used in shaping and finishing wood and other materials. [1] It consists of an electric motor that turns a pair of drums on which a continuous loop of sandpaper is mounted. Belt sanders may be handheld and moved over the material, or stationary (fixed), where the material is moved to the sanding belt. Stationary belt sanders are sometimes mounted on a work bench, in which case they are called bench sanders. Stationary belt sanders are often combined with a disc sander.
Belt sanders can have a very aggressive action on wood and are normally used only for the beginning stages of the sanding process, or used to rapidly remove material. Sometimes they are also used for removing paints or finishes from wood. Fitted with fine grit sand paper, a belt sander can be used to achieve a completely smooth surface. [2]
Stationary belt sanders are used for removing non-ferrous metals, such as aluminum. [3] Non-ferrous metals tend to clog grinding wheels, quickly making them useless for grinding soft metals. Because the small grooves in the sandpaper are opened up as they go around the arc of the drive wheel, belt sanders are less prone to clogging.
Belt sanders can vary in size from the small handheld unit shown in the illustration to units wide enough to sand a full 1.2 by 2.5 m (4-by-8 foot sheet) of plywood in a manufacturing plant. Some belt sanders can be as large as 1.2 by 0.7 metres (3 ft 11 in × 2 ft 4 in). Sanding wood produces a large amount of sawdust. Therefore, belt sanders employed in woodworking are usually equipped with some type of dust collection system. It may be as simple as a cloth filter bag attached to a portable sander or a large vacuum system to suck dust particles away into a central collector.
Taut-belt sanders allow for adjusting the angle of the idler drum to keep the belt centered. [4] Slack-belt sanding is commonly used in the manufacturing process of guitars and other medium-sized wooden objects. It employs a long sanding belt which runs slackly over the object. The machinist then exerts pressure to it to sand down specific areas.
Belt sanders were one of the first power tools used in the growing field of power tool drag racing wherein a pair of stock or modified [5] belt sanders are placed in parallel wooden channels and fitted with long extension cords. Each heat begins when a common switch or individual switches triggered by the racers energizes them, causing the sanders to race towards the end of the track spitting wood dust along the way. [6] Stock sanders race down a 15 metres (49 ft) track, while modified sanders race on a 25 metres (82 ft) track. Sanders of all shapes and sizes can go very fast or very slow, depending on the power of the motor. For example, some can go as fast as 8 km/h (5 mph) etc.
A wide belt sander is used to machine stock flat and to specific thicknesses. It consists of sanding heads, contact drums and a conveyor belt. [7] The sander is electric powered but relies on air pressure to control the abrasive belt. A rubber conveyor carries the stock through the machine while a wide abrasive belt removes material from the top surface. It is sometimes used in conjunction with the jointer to create square and true stock. [8]
This type of sander has applications in woodworking and furniture production. [9] It does fine sanding using rigid sanding pads and air cushion pads, cross and diagonal sanding as well as lacquer sanding. [10]
A power tool is a tool that is actuated by an additional power source and mechanism other than the solely manual labor used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used. Tools directly driven by animal power are not generally considered power tools.
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.
Sandpaper, also known as glasspaper or as coated abrasive, is a type of material that consists of sheets of paper or cloth with an abrasive substance glued to one face. In the modern manufacture of these products, sand and glass have been replaced by other abrasives such as aluminium oxide or silicon carbide. It is common to use the name of the abrasive when describing the paper, e.g. "aluminium oxide paper", or "silicon carbide paper".
A Woodworking machine is a machine that is intended to process wood. These machines are usually powered by electric motors and are used extensively in woodworking. Sometimes grinding machines are also considered a part of woodworking machinery.
A card scraper or cabinet scraper is a woodworking shaping and finishing tool. It is used to manually remove small amounts of material and excels in tricky grain areas where hand planes would cause tear out. Card scrapers are most suitable for working with hardwoods, and can be used instead of sandpaper. Scraping produces a cleaner surface than sanding; it does not clog the pores of the wood with dust, and does not leave a fuzz of torn fibers.
A grinding machine, often shortened to grinder, is a power tool used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
An angle grinder, also known as a side grinder or disc grinder, is a handheld power tool used for grinding and polishing. Although developed originally as tools for rigid abrasive discs, the availability of an interchangeable power source has encouraged their use with a wide variety of cutters and attachments.
A sanding block is a block used to hold sandpaper. In its simplest form, it is a block of wood or cork with one smooth flat side. The user wraps the sandpaper around the block, and holds it in place.
Grinding wheels are wheels that contain abrasive compounds for grinding and abrasive machining operations. Such wheels are also used in grinding machines.
A sander is a power tool used to smooth surfaces by abrasion with sandpaper. Sanders have a means to attach the sandpaper and a mechanism to move it rapidly contained within a housing with means to hand-hold it or fix it to a workbench. Woodworking sanders are usually powered electrically, and those used in auto-body repair work by compressed air. There are many different types of sanders for different purposes. Multi-purpose power tools and electric drills may have sander attachments.
A platen is a flat platform with a variety of roles in printing or manufacturing. It can be a flat metal plate pressed against a medium to cause an impression in letterpress printing. Platen may also refer to a typewriter roller which friction-feeds paper into position below the typebars or print head. It can refer to the glass surface of a copier, and the rotating disk used to polish semiconductor wafers.
Sharpening stones, or whetstones, are used to sharpen the edges of steel tools such as knives through grinding and honing.
A grindstone, also known as grinding stone, is a sharpening stone used for grinding or sharpening ferrous tools, used since ancient times. Tools are sharpened by the stone's abrasive qualities that remove material from the tool through friction in order to create a fine edge. Similar to sandpaper, each stone has a different grit that will result in sharper or duller tools. In Australia, Aboriginal peoples created grinding grooves by repeated shaping of stone axes against outcrops of sandstone.
A random orbital sander is a hand-held power tool which sands in a random-orbit action. That is, in constant irregular overlapping circles. This technology was first commercially utilized in 1968 by Rupes Tools. Random orbital sanders combine the speed and aggressiveness of a belt sander with the ability to produce a finer finish than that available from a standard, slow speed orbital finishing sander. Random orbital sanders generally come in three different types: electric powered, air powered, and orbital floor sanders. The electric and air powered orbital sanders are handheld, while the floor orbital sanders are large machines that roll.
A burr is a raised edge or small piece of material that remains attached to a workpiece after a modification process. It is usually an unwanted piece of material and is removed with a deburring tool in a process called deburring. Burrs are most commonly created by machining operations, such as grinding, drilling, milling, engraving or turning. It may be present in the form of a fine wire on the edge of a freshly sharpened tool or as a raised portion of a surface; this type of burr is commonly formed when a hammer strikes a surface. Deburring accounts for a significant portion of manufacturing costs.
High stock removal is a technological process with the goal of removing large amounts of material. The quantity of material which can be removed by a specific process depends on the material properties and the machining tool used.
Belt grinding is an abrasive machining process used on metals and other materials. It is typically used as a finishing process in industry. A belt, coated in abrasive material, is run over the surface to be processed in order to remove material or produce the desired finish.
A die grinder or rotary tool is a handheld power tool and multitool used for grinding, sanding, honing, polishing, or machining material. All such tools are conceptually similar, with no bright dividing line between die grinders and rotary tools, although the die grinder name tends to be used for pneumatically driven heavy-duty versions whereas the rotary tool name tends to be used for electric lighter-duty versions. Flexible shaft drive versions also exist.
Floor sanding is the process of removing the top surfaces of a wooden floor by sanding with abrasive materials.
Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.