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A coping saw is a type of bow saw used to cut intricate external shapes and interior cut-outs in woodworking or carpentry. It is widely used to cut moldings to create coped rather than mitre joints. It is occasionally used to create fretwork though it is not able to match a fretsaw in intricacy of cut, particularly in thin materials. Coping saw blades are always thicker and much coarser cutting than typical fretsaw blades and many others of its family members. Coping saws can however cut slight bends in the work, allowing circles to be cut if used carefully.
The coping saw was most likely invented in the middle of the 16th century following innovations in metallurgy and with the invention of the spring-driven clock. Blades made of this material were strong and flexible thanks to rolling. [1] [2] This saw was also used in combination with the so-called Chevalet de Marqueterie, invented in 1780, allowing to saw pack of veneers with one angle of cut. [3]
A coping saw consists of a thin, hardened steel blade, stretched between the ends of a square, c shaped, springy-iron frame to which a handle is attached. The blade is easily removed from the frame so that the blade can be passed through a drilled hole in the middle of a piece of wood. The frame is then re-attached to the blade and the cut starts from the middle of the piece. Long cuts perpendicular to the edge of the material are possible but the shallow depth of the frame rather limits how far from the edge one may cut. The much deeper frame of the fretsaw is more useful for cutting well away from the edge but conversely cannot manage the thicker materials commonly cut by the coping saws.
The coping saw blade is removable by partially unscrewing the handle and can be installed in the frame such that it cuts on either the push stroke (teeth pointing away from the handle) or pull stroke (teeth pointing towards the handle) [4] .The blade is prevented from rotating by means of the short steady bar provided where the blade is attached. Loosening the handle also allows the blade to be rotated relative to the frame as desired. Carefully aligning the finger with the steady bars at the top and bottom of the blade ensures that the thin blade is straight and not twisted along its length. Retightening the handle tensions the blade and locks it at the desired angle relative to the frame. The short steady bar nearest the handle is held securely between finger and thumb while the handle is tightened to ensure the blade remains at the desired angle. Unlike the fretsaw the coping saw blade has holding pins which lock securely into the angled slots of the rotatable blade holders.
The direction of the cut is quite easy to change because of the thinness of the blade. Gentle curves are achieved by slowly turning the whole frame by means of the handle while continuing to cut steadily. When necessary, the blade can also be rotated with respect to the frame to make sharper curves in the material being cut. Blade breakage is much rarer than with a fretsaw.
A coping saw (with the correct blade) can also be used to cut through aluminium tubing and other metal objects, though a hacksaw is much more efficient for this task. The thin blade tends to make wavy cuts in thick materials unless skill is achieved through much practice on a wide variety of materials of varying thicknesses. The stroke length before the frame strikes the material above or below is the limiting factor in the maximum thickness of material. The work becomes progressively more difficult and tiring with increasing thickness of material.
A knife is a tool or weapon with a cutting edge or blade, usually attached to a handle or hilt. One of the earliest tools used by humanity, knives appeared at least 2.5 million years ago, as evidenced by the Oldowan tools. Originally made of wood, bone, and stone, over the centuries, in step with improvements in both metallurgy and manufacturing, knife blades have been made from copper, bronze, iron, steel, ceramic, and titanium. Most modern knives have either fixed or folding blades; blade patterns and styles vary by maker and country of origin.
A chisel is a wedged hand tool with a characteristically shaped cutting edge on the end of its blade, for carving or cutting a hard material. The tool can be used by hand, struck with a mallet, or applied with mechanical power. The handle and blade of some types of chisel are made of metal or wood with a sharp edge in it.
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.
A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking, metalworking, and other similar trade and hobby tasks. Most are hand tools, made of a case hardened steel bar of rectangular, square, triangular, or round cross-section, with one or more surfaces cut with sharp, generally parallel teeth. A narrow, pointed tang is common at one end, to which a handle may be fitted.
The Japanese saw or nokogiri (鋸) is a type of saw used in woodworking and Japanese carpentry that cuts on the pull stroke, unlike most European saws that cut on the push stroke. Japanese saws are the best known pull saws, but they are also used in China, Iran, Iraq, Korea, Nepal, and Turkey. Among European saws, both coping saws for woodworking and jeweler's saws for metal working also cut on the pull stroke like Japanese saws. Cutting on the pull stroke is claimed to cut more efficiently and leave a narrower cut width. On the other hand, a pull stroke does not easily permit putting one's body weight behind a stroke. This can be readily solved by using a vice or clamping. Another disadvantage, due to the arrangement and form of the teeth, is that Japanese saws do not work as well on hardwoods as European saws do. Japanese saws were originally intended for comparatively soft woods like cypress and pine whereas European saws were intended for hard woods like oak and maple.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Band saw is recommended for use in cutting metal as it produces much less toxic fumes and particulates when compared with angle grinder and reciprocating saw.
A hacksaw is a fine-toothed saw, originally and mainly made for cutting metal. The equivalent saw for cutting wood is usually called a bow saw.
A biscuit joiner or biscuit jointer is a woodworking tool used to join two pieces of wood together. A biscuit joiner uses a small circular saw blade to cut a crescent-shaped hole in the opposite edges of two pieces of wood or wood composite panels. An oval-shaped, highly dried and compressed wooden biscuit is covered with glue, or glue is applied in the slot. The biscuit is immediately placed in the slot, and the two boards are clamped together. The wet glue expands the biscuit, further improving the bond.
A modern bow saw is a metal-framed crosscut saw in the shape of a bow with a coarse wide blade. This type of saw is also known as a Swede saw, bushman saw, Finn saw or bucksaw. It is a rough tool that can be used for cross-cutting branches or firewood, up to a log diameter of half the blade length, limited by the height of the frame above the blade. Bow saws are typically available with blades of 320mm, 535mm, 610mm, 750mm or 950mm lengths. The name 'Swede saw' probably derived from the ovate metal tubular frame version, invented in the 1920s by the Swedish company Sandvikens Jernverk, and additional patents by two Swedish immigrants to the US. Modern versions all share those common features.
A miter saw or mitre saw is a saw used to make accurate crosscuts and miters in a workpiece by positioning a mounted blade onto a board. A miter saw in its earliest form was composed of a back saw in a miter box, but in modern implementation consists of a powered circular saw that can be positioned at a variety of angles and lowered onto a board positioned against a backstop called the fence.
A microtome is a cutting tool used to produce extremely thin slices of material known as sections, with the process being termed microsectioning. Important in science, microtomes are used in microscopy for the preparation of samples for observation under transmitted light or electron radiation.
A kitchen knife is any knife that is intended to be used in food preparation. While much of this work can be accomplished with a few general-purpose knives — notably a large chef's knife and a smaller serrated blade utility knife — there are also many specialized knives that are designed for specific tasks such as a tough cleaver, a small paring knife, and a bread knife. Kitchen knives can be made from several different materials, though the commonest is a hardened steel blade with a wooden handle.
A backsaw is any hand saw which has a stiffening rib on the edge opposite the cutting edge, enabling better control and more precise cutting than with other types of saws. Backsaws are normally used in woodworking for precise work, such as cutting dovetails, mitres, or tenons in cabinetry and joinery. Because of the stiffening rib, backsaws are limited in the depth to which they can cut. Backsaws usually have relatively closely spaced teeth, often with little or no set.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape.
A scroll saw is a small electric or pedal-operated saw used to cut intricate curves in wood, metal, or other materials. The fineness of its blade allows it to cut more delicately than a power jigsaw, and more easily than a hand coping saw or fretsaw. Like those tools, it is capable of creating curved cuts with angled edges, by tilting its table along the axis of the cut.
A saw set is a tool or part of the tool kit for tuning saw blades. It adjusts the set, or distance the saw tooth is bent away from the saw blade. The magnitude of set determines the cut width and prevents the blade of the saw from binding in the wood.
The fretsaw is a bow saw used for intricate cutting work which often incorporates tight curves. The tool takes its name from its use in fretwork. Although traditionally intended for woodwork, different blades increase the versatility of this saw.
This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.
A piercing saw, also known as a jeweler's saw or jeweler's blade, is a type of saw commonly used in jewelry making on sheet metal. It is usually used on softer metals as the saw is delicate.
A fillet knife is a kitchen knife used for filleting. It gives good control and aids in filleting. It is a very flexible member of the boning knife family that is used to filet and prepare fish. Fillet knife blades are typically 15 to 28 cm long. This allows them to move easily along the backbone and under the skin of meat.