Jigsaw (tool)

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Jigsaw AccuMaster.jpg
A power jigsaw Decoupeerzaag.jpg
A power jigsaw
Battery-powered jigsaw Makita DJV181.jpg
Battery-powered jigsaw
T-shank blades Jigsaw saws.jpg
T-shank blades

A jigsaw is a saw which uses a reciprocating blade to cut irregular curves, such as stenciled designs, in wood, metal, or other materials.

Contents

Jigsaws first emerged in the 19th century [1] and employed a treadle to operate the blade, which was thin and under tension, being secured at both ends to an oscillating frame. This kind of saw is now usually called a scroll saw.

The modern portable jigsaw, with a rigid blade secured at one end and cutting on the up-stroke, was introduced in 1947 by Scintilla AG (later acquired by Bosch). [2]

A jigsaw power tool is made up of an electric motor and a reciprocating saw blade. Jigsaws with sole plates that have a beveling function can cut angles typically up to 45 degrees relative to the normal vertical stroke to make miter joints. Portable jigsaws have historically been mains-powered, but are increasingly being displaced by battery-powered models.

The tool's ability to carve out irregular shapes lends its name to the jigsaw puzzle, whereby each tile is shaped to connect to its neighbors.

History

In 1946 Albert Kaufmann, an engineer of Scintilla AG company in Solothurn, Switzerland, replaced the needle on his wife's sewing machine with a saw blade. [3] [4] In 1947, after development of Kaufmann's invention, Scintilla started producing jigsaws under name "Lesto jigsaw". In 1954 Scintilla was acquired by Bosch. An important innovation by Scintilla-Bosch in 1966 [5] was the "pendulum action", where the blade tilts forward in the upward (cutting) stroke, and back for the down-stroke, ejecting the chips, so the blade runs cooler and cuts faster. A significant model was the Bosch "LESTO 8 554" in which the degree of "pendulum action" could be selected to suit the material being cut. Such a mechanism introduces additional purchase and maintenance costs, and manufacture of such models may have ceased in recent years. Many modern jigsaws have an adjustment for tilting the blade tip forward, but at a static, fixed angle, claiming similar benefits.

Blades

A Jigsaw works by attaching a blade accessory to the tool. There are various types of blades in the market. Older jigsaws require a blade to be screwed into the tool. But since Bosch introduced the first tool-free blade change system, most manufacturers now offer a similar setup allowing a quick & tool-free blade change.

There are T-shank blades and U-shank blades available in the accessory market. T-Shank blades are the industry-standard professional interface that provides a longer life and a tighter fit from the blade to the tool.

Tooth design is important for the performance of a blade. The tooth spacing, tooth shape, and cutting angle are important in providing speed, cleanliness of cuts, and optimal performance. A side set and ground tooth is designed for clean and fast cuts in wood and plastics. Wavy set and milled teeth will cut most metals as well as plastics. A side set and milled tooth works with fast and rougher cuts in wood and plastics. A ground and taper-ground tooth is for precise, fine and clean cuts in wood. There are also blades with reduced-kerf carbide and diamond grit edges for fast cutting in hard materials.

Blade material

Different blade materials are used for different applications to improve blade life and cutting performance.

High-carbon steel (HCS) is used for softer materials such as wood, laminated particle board, and plastics due to its flexibility.

High-speed steel (HSS) withstands higher temperatures and can cut many types of metals.

Bi-Metal (BIM) blades contain a combination of high-carbon steel and high-speed steel. The combination creates a strong and flexible material that can be used for demanding applications where there is a risk of breakage or when extreme flexibility and versatility is required. Bi-Metal blades have longer lifespans and prolonged job performance compared to other types of blades.

Tungsten carbide (TC) blades have the strength to cut through abrasive materials such as reinforced plastics, fiberglass, cement board, stainless steel, tile, glass, cast iron, and brick.

Diamond-grit blades are extremely versatile, as they can cut rough materials such as hard porcelain tile, granite, slate, marble, and other stones due to their finely milled particles. This makes their uses similar to carbide blades, although diamond-grit blades typically last longer.

Controllability

Control is an issue with jigsaws; the blades are small and weak, with the lower end entirely unsupported. Good cut control requires the presence of blade rollers, which keep the blade aligned just above the sole plate. In addition, heavy-cast sole plate saws are somewhat better than pressed steel for sawing line control. To guide a jigsaw on curved cut, it must be steered (turned) and not forced to move sideways. The use of sharp blades is important as well to get high quality cuts.

See also

Related Research Articles

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A circular saw is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.

A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge. It is used to cut through material, very often wood, though sometimes metal or stone. The cut is made by placing the toothed edge against the material and moving it back and forth, or continuously forward. This force may be applied by hand, or powered by steam, water, electricity or other power source. An abrasive saw has a powered circular blade designed to cut through metal or ceramic.

An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.

<span class="mw-page-title-main">Drill bit</span> Type of cutting tool

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<span class="mw-page-title-main">File (tool)</span> Tool used to remove fine amounts of material

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A hacksaw is a fine-toothed saw, originally and mainly made for cutting metal. The equivalent saw for cutting wood is usually called a bow saw.

<span class="mw-page-title-main">Backsaw</span> Hand saw with a stiffened back

A backsaw is any hand saw which has a stiffening rib on the edge opposite the cutting edge, enabling better control and more precise cutting than with other types of saws. Backsaws are normally used in woodworking for precise work, such as cutting dovetails, mitres, or tenons in cabinetry and joinery. Because of the stiffening rib, backsaws are limited in the depth to which they can cut. Backsaws usually have relatively closely spaced teeth, often with little or no set.

<span class="mw-page-title-main">Coping saw</span> Type of bow saw

A coping saw is a type of bow saw used to cut intricate external shapes and interior cut-outs in woodworking or carpentry. It is widely used to cut moldings to create coped rather than mitre joints. It is occasionally used to create fretwork though it is not able to match a fretsaw in intricacy of cut, particularly in thin materials. Coping saw blades are always thicker and much coarser cutting than typical fretsaw blades and many others of its family members. Coping saws can however cut slight bends in the work, allowing circles to be cut if used carefully.

<span class="mw-page-title-main">Reciprocating saw</span> Type of machine powered saw

A reciprocating saw is a type of machine-powered saw in which the cutting action is achieved through a push-and-pull ("reciprocating") motion of the blade. The original trade name Sawzall is often used in the United States, where Milwaukee Electric Tool first produced a tool of this type in 1951.

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In machining, a tool bit is a non-rotary cutting tool used in metal lathes, shapers, and planers. Such cutters are also often referred to by the set-phrase name of single-point cutting tool, as distinguished from other cutting tools such as a saw or water jet cutter. The cutting edge is ground to suit a particular machining operation and may be resharpened or reshaped as needed. The ground tool bit is held rigidly by a tool holder while it is cutting.

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<span class="mw-page-title-main">Scroll saw</span> Small electric or pedal-operated saw

A scroll saw is a small electric or pedal-operated saw used to cut intricate curves in wood, metal, or other materials. The fineness of its blade allows it to cut more delicately than a power jigsaw, and more easily than a hand coping saw or fretsaw. Like those tools, it is capable of creating curves with edges, by pivoting its table.

<span class="mw-page-title-main">Sharpening stone</span> Abrasive slab used to sharpen tools

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<span class="mw-page-title-main">Diamond tool</span>

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<span class="mw-page-title-main">Diamond blade</span> Saw blade with diamond grit bonded to the cutting surface

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<span class="mw-page-title-main">Oscillating multi-tool</span>

An oscillating multi-tool or oscillating saw is a multitool and power tool that oscillates, powered by battery or mains. The name "multi-tool" is a reference to the many functions that this tool can perform with the range of attachments available. "Master Tool" is also a trade name used in North America, short for the original tool by Fein called the Multi-Master. Attachments are available for sawing, sanding, rasping, grinding, scraping, cutting, and polishing.

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<span class="mw-page-title-main">Disc cutter</span> Power tool used to cut hard materials

A disc cutter is a specialised, often hand-held, power tool used for cutting hard materials, ceramic tile, metal, concrete, and stone for example. This tool is very similar to an angle grinder, chop saw, or even a die grinder, with the main difference being the cutting disc itself. This tool is highly efficient at cutting very hard materials, especially when compared to hand tools.

References

  1. Online Etymological Dictionary
  2. Bosch Media Service
  3. Bosch Media Service
  4. Invention of the Jigsaw
  5. Leon A. Frechette. "Celebrate the jigsaw" . Retrieved 4 October 2022.