A jigsaw is a reciprocating saw that can cut irregular curves, such as stenciled designs, in wood, metal, or other materials.
Jigsaws first emerged in the 19th century [1] and employed a treadle to operate the blade, which was thin and under tension, being secured at both ends to an oscillating frame. This kind of saw is now usually called a scroll saw.
The modern portable jigsaw, with a rigid blade secured at one end and cutting on the up-stroke, was introduced in 1947 by Scintilla AG (later acquired by Bosch). [2]
A jigsaw power tool is made up of an electric motor and a reciprocating saw blade. Jigsaws with sole plates that have a beveling function can cut angles typically up to 45 degrees relative to the normal vertical stroke to make miter joints. Portable jigsaws have historically been mains-powered, but are increasingly being displaced by battery-powered models.
The tool's ability to carve out irregular shapes lends its name to the jigsaw puzzle, whereby each tile is shaped to connect to its neighbors.
In 1946 Albert Kaufmann, an engineer of Scintilla AG company in Solothurn, Switzerland, replaced the needle on his wife's sewing machine with a saw blade. [3] [4] In 1947, after development of Kaufmann's invention, Scintilla started producing jigsaws under name "Lesto jigsaw". In 1954 Scintilla was acquired by Bosch. An important innovation by Scintilla-Bosch in 1966 [5] was the "pendulum action", where the blade tilts forward in the upward (cutting) stroke, and back for the down-stroke, ejecting the chips, so the blade runs cooler and cuts faster. A significant model was the Bosch "LESTO 8 554" in which the degree of "pendulum action" could be selected to suit the material being cut. Such a mechanism introduces additional purchase and maintenance costs, and manufacture of such models may have ceased in recent years. Many modern jigsaws have an adjustment for tilting the blade tip forward, but at a static, fixed angle, claiming similar benefits.[ citation needed ]
A Jigsaw works by attaching a blade accessory to the tool. There are various types of blades in the market. Older jigsaws require a blade to be screwed into the tool. But since Bosch introduced the first tool-free blade change system, most manufacturers now offer a similar setup allowing a quick & tool-free blade change.[ citation needed ]
There are T-shank blades and U-shank blades available in the accessory market. T-Shank blades are the industry-standard professional interface that provides a longer life and a tighter fit from the blade to the tool.[ citation needed ]
Tooth design is important for the performance of a blade. The tooth spacing, tooth shape, and cutting angle are important in providing speed, cleanliness of cuts, and optimal performance. A side set and ground tooth is designed for clean and fast cuts in wood and plastics. Wavy set and milled teeth will cut most metals as well as plastics. A side set and milled tooth works with fast and rougher cuts in wood and plastics. A ground and taper-ground tooth is for precise, fine and clean cuts in wood. There are also blades with reduced-kerf carbide and diamond grit edges for fast cutting in hard materials.[ citation needed ]
Different blade materials are used for different applications to improve blade life and cutting performance.[ citation needed ]
High-carbon steel (HCS) is used for softer materials such as wood, laminated particle board, and plastics due to its flexibility.[ citation needed ]
High-speed steel (HSS) withstands higher temperatures and can cut many types of metals.[ citation needed ]
Bi-Metal (BIM) blades contain a combination of high-carbon steel and high-speed steel. The combination creates a strong and flexible material that can be used for demanding applications where there is a risk of breakage or when extreme flexibility and versatility is required. Bi-Metal blades have longer lifespans and prolonged job performance compared to other types of blades.[ citation needed ]
Tungsten carbide (TC) blades have the strength to cut through abrasive materials such as reinforced plastics, fiberglass, cement board, stainless steel, tile, glass, cast iron, and brick.[ citation needed ]
Diamond-grit blades are extremely versatile, as they can cut rough materials such as hard porcelain tile, granite, slate, marble, and other stones due to their finely milled particles. This makes their uses similar to carbide blades, although diamond-grit blades typically last longer.[ citation needed ]
Control is an issue with jigsaws; the blades are small and weak, with the lower end entirely unsupported. Good cut control requires the presence of blade rollers, which keep the blade aligned just above the sole plate. In addition, heavy-cast sole plate saws are somewhat better than pressed steel for sawing line control. To guide a jigsaw on curved cut, it must be steered (turned) and not forced to move sideways. The use of sharp blades is important as well to get high quality cuts.[ citation needed ]
A circular saw or a buzz saw, is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.
A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.
A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking, metalworking, and other similar trade and hobby tasks. Most are hand tools, made of a case hardened steel bar of rectangular, square, triangular, or round cross-section, with one or more surfaces cut with sharp, generally parallel teeth. A narrow, pointed tang is common at one end, to which a handle may be fitted.
Stone carving is an activity where pieces of rough natural stone are shaped by the controlled removal of stone. Owing to the permanence of the material, stone work has survived which was created during our prehistory or past time.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Band saw is recommended for use in cutting metal as it produces much less toxic fumes and particulates when compared with angle grinder and reciprocating saw.
A hacksaw is a fine-toothed saw, originally and mainly made for cutting metal. The equivalent saw for cutting wood is usually called a bow saw.
A backsaw is any hand saw which has a stiffening rib on the edge opposite the cutting edge, enabling better control and more precise cutting than with other types of saws. Backsaws are normally used in woodworking for precise work, such as cutting dovetails, mitres, or tenons in cabinetry and joinery. Because of the stiffening rib, backsaws are limited in the depth to which they can cut. Backsaws usually have relatively closely spaced teeth, often with little or no set.
A reciprocating saw is a type of handheld, small, machine-powered saw, in which the cutting action is achieved through a push-and-pull ("reciprocating") or back-and-forth motion of the blade. The original trade name, Sawzall, is often used in the United States, where Milwaukee Electric Tool first produced a tool of this type in 1951.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape.
A scroll saw is a small electric or pedal-operated saw used to cut intricate curves in wood, metal, or other materials. The fineness of its blade allows it to cut more delicately than a power jigsaw, and more easily than a hand coping saw or fretsaw. Like those tools, it is capable of creating curved cuts with angled edges, by tilting its table along the axis of the cut.
Sharpening stones, or whetstones, are used to sharpen the edges of steel tools such as knives through grinding and honing.
A hole saw, also known as a hole cutter, is a saw blade of annular (ring) shape, whose annular kerf creates a hole in the workpiece without having to cut up the core material. It is used in a drill. Hole saws typically have a pilot drill bit (arbor) at their center to keep the saw teeth from walking. The fact that a hole saw creates the hole without needing to cut up the core often makes it preferable to twist drills or spade drills for relatively large holes (especially those larger than 25 millimetres. The same hole can be made faster and using less power.
A diamond tool is a cutting tool with diamond grains fixed on the functional parts of the tool via a bonding material or another method. As diamond is a superhard material, diamond tools have many advantages as compared with tools made with common abrasives such as corundum and silicon carbide.
A diamond blade is a saw blade which has diamonds fixed on its edge for cutting hard or abrasive materials. There are many types of diamond blade, and they have many uses, including cutting stone, concrete, asphalt, bricks, coal balls, glass, and ceramics in the construction industry; cutting semiconductor materials in the semiconductor industry; and cutting gemstones, including diamonds, in the gem industry.
A rotary saw, spiral cut saw, RotoZip or cut out tool is a type of mechanically powered saw used for making accurate cuts without the need for a pilot hole in wallboard, plywood, or another thin, solid material.
A cold saw is a circular saw designed to cut metal which uses a toothed blade to transfer the heat generated by cutting to the chips created by the saw blade, allowing both the blade and material being cut to remain cool. This is in contrast to an abrasive saw, which abrades the metal and generates a great deal of heat absorbed by the material being cut and saw blade.
An oscillating multi-tool or oscillating saw is a multitool and power tool that oscillates, powered by battery or mains. The name "multi-tool" is a reference to the many functions that this tool can perform with the range of attachments available. "Master Tool" is also a trade name used in North America, short for the original tool by Fein called the Multi-Master. Attachments are available for sawing, sanding, rasping, grinding, scraping, cutting, and polishing.
Carbide saws are machine tools for cutting. The saw teeth are made of cemented carbide, so that hard materials can be cut.