Circular saw

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A hand-held circular saw is the most conventional circular saw. USMC-02963.jpg
A hand-held circular saw is the most conventional circular saw.
This miter saw is a circular saw mounted to swing to crosscut wood at an angle. Miter saw.jpg
This miter saw is a circular saw mounted to swing to crosscut wood at an angle.
A table saw. Scie circulaire stationnaire.jpg
A table saw.
Tractor-driven circular saw Kelly & Lewis, 1949-1953 mit Sage (2008-06-14 B. 2 Sp).jpg
Tractor-driven circular saw

A circular saw or a buzz saw, is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.

Contents

A circular saw is a tool for cutting many materials such as wood, masonry, plastic, or metal and may be hand-held or mounted to a machine. In woodworking the term "circular saw" refers specifically to the hand-held type and the table saw and chop saw are other common forms of circular saws. "Skilsaw" and "Skil saw" have become generic trademarks for conventional hand-held circular saws in the United States of America. Circular saw blades are specially designed for each particular material they are intended to cut and in cutting wood are specifically designed for making rip-cuts, cross-cuts, or a combination of both. Circular saws are commonly powered by electricity, but may be powered by a gasoline engine or a hydraulic motor which allows it to be fastened to heavy equipment, eliminating the need for a separate energy source. [1]

History

There is evidence for the prehistorical use of circular saws by people of Indus Valley Civilization during the Bronze Age. The same was excavated from the archeological site of Lothal, Gujarat. [2] [3]

The modern-day circular saw was invented around the end of the 18th century as a rip-saw to convert logs into lumber in sawmills and various claims have been made as to who invented it. Before the design was invented, logs were sawn by hand using a pit saw or using powered saws in a sawmill using an up-and-down saw with a reciprocating motion. The rotary nature of the circular saw requires more power to operate but cuts faster because the teeth are in constant motion. The sound of the circular saw is different from the sound of an up-and-down saw and earned it the nickname buzz-saw.

Sawmills first used smaller diameter circular saws to resaw dimension lumber such as lath and wall studs and for edging boards. As the technology advanced large diameter saw blades began to be used for the head saws and to cut clapboards.

Claims to the invention of the circular saw include:

Process

Typically, the material to be cut is securely clamped or held in a vise, and the saw is advanced slowly across it. In variants such as the table saw, the saw is fixed and the material to be cut is slowly moved into the saw blade. As each tooth in the blade strikes the material, it makes a small chip. [15] The teeth guide the chip out of the workpiece, preventing it from binding the blade.

Characteristics

Types of circular saws

In addition to hand-held circular saws (see below), different saws that use circular saw blades include:

Sawmill blades

Portable sawmill circular saw blade about 60 cm (2.0 ft) diameter. Sawmill Circular Saw Blade.jpg
Portable sawmill circular saw blade about 60 cm (2.0 ft) diameter.

Originally, circular saws in mills had smaller blades and were used to resaw lumber after it passed through an "up and down" (muley or sash) saw leaving both vertical and circular saw marks on different sides of the same piece. These saws made it more efficient to cut small pieces such as lath. After 1813 or 1822 saw mills use large circular saws, up to 3 metres (9.8 ft) in diameter. Large saws demand more power than up-and-down saws and did not become practical for sawing timbers until they were powered by steam engines. They are either left or right-handed, depending on which side of the blade the plank falls away from. Benching determines which hand the saw is. Saws of this size typically have a shear pin hole, off axis, that breaks if the saw is overloaded and allows the saw to spin free. The most common version is the ITCO (insert tooth cut-off) which has replaceable teeth. Sawmill blades are also used as an alternative to a radial arm saw.

Cordwood saws

Allis-Chalmers B with a cordwood saw setup Allis-Chalmers Model B with a buzz saw.JPG
Allis-Chalmers B with a cordwood saw setup

Cordwood saws, also called buzz saws in some locales, use blade of a similar size to sawmills. Where a sawmill rips (cuts with the grain) a cordwood saw crosscuts (cuts across the grain). Cordwood saws can have a blade from 20 inches (510 mm) to more than 36 inches (910 mm) diameter depending on the power source and intended purpose. Cordwood saws are used to cut logs and slabs (sawmill waste) into firewood. The cubic meter and Cord (unit) are common measurements of standing timber (by estimation) or rough logs. "Cordwood" means unsplit logs 4 feet (1.2 m) long. In the nineteenth and early twentieth centuries, farmers would supply householders in town with cordwood, which would then be re-sawn and split to a length and circumference suitable for woodburning heaters and ranges. Almost all these devices were designed to accept 16-inch (410 mm) sticks, conveniently a piece of cordwood cut into three equal lengths. Once a piece of cordwood had been re-sawn to three 16-inch pieces, it could easily be split to stovewood size with an ax.

Most cordwood saws consist of a frame, blade, mandrel, cradle, and power source. The cradle is a tilting or sliding guide that holds logs during the cutting process. Certain cordwood saws are run from a belt from a farm tractor power takeoff pulley. Others, mounted on a tractor's three-point hitch, connect to the rear power takeoff shaft. Self-powered models are equipped with small gasoline engines or even large electric motors as power sources. The mandrel is a shaft and set of bearings that support and transfer power to the blade. The frame is a structure that supports the cradle and blade at a convenient working height.

Cordwood saws were once very popular in rural America. They were used to cut smaller wood into firewood in an era when hand powered saws were the only other option. Logs too large for a cordwood saw were still cut by hand. Chainsaws [16] have largely replaced cordwood saws for firewood preparation today. Still, some commercial firewood processors and others use cordwood saws to save wear and tear on their chainsaws. Most people consider cordwood saws unsafe and outdated technology.

Hand-held circular saws for wood

An unusually large hand-held circular saw for cutting timbers with a roughly 16 in (410 mm) blade. Timber Framing Circular Saw.jpg
An unusually large hand-held circular saw for cutting timbers with a roughly 16 in (410 mm) blade.

In woodworking the term circular saw is most commonly used to refer to a hand-held, electric circular saw designed for cutting wood, but may be used for cutting other materials with different blades. Circular saws can be either left or right-handed, depending on the side of the blade where the motor sits. A left-handed saw is typically easier to use if held in the right hand, and contrariwise for the right-handed saw, because the user does not need to lean across the saw to see the cutting line.

Blades for cutting wood are almost universally tungsten carbide tipped (TCT), but high-speed steel (HSS) blades are also available. The saw base can be adjusted for depth of cut and can tilt up to 45° and sometimes 50° in relation to the blade. Adjusting the depth of cut helps minimize kickback. Different diameter blades are matched to each saw and are available ranging from 14 centimetres (5.5 in) to 61 centimetres (24 in).

Saws can have two different types of linkages between the motor and the blade. In the type known colloquially as a sidewinder, the blade is mounted directly on the motor's driveshaft. In a worm-drive saw, the blade is driven by a perpendicularly mounted motor using worm gears, which giving higher torque.

The worm-drive portable circular saw was invented in 1923 by Edmond Michel. In 1924 Michel formed a partnership with Joseph Sullivan, and together they started the Michel Electric Handsaw Company, with the sole purpose of manufacturing and marketing the saw invented by Michel. The company later renamed itself Skilsaw Inc. Portable circular saws are often still called Skilsaws or Skil saws. Its successor is still sold by Skil as the model 77. To get around the Skil patents, Art Emmons of Porter-Cable invented the direct-drive sidewinder saw in 1928. Recently smaller cordless circular saws with rechargeable batteries have become popular.

Cold saw for metal

Cold saw machines are circular saws that are used in many metal cutting operations. The saw blades used are quite large in diameter and operate at low rotational speeds, and linear feeds. There are three common types of blades used in circular saws; solid-tooth, segmental tooth, and the carbide inserted-tooth. The circular saw is typically fed into the workpiece horizontally, and as the saw advances into the material, it severs the material by producing narrow slots. The material is usually held in place during the cutting operation by means of a vise. The chips produced by cutting are carried away from the material by both the teeth of the blade as well as the coolant or other cutting fluid used.

Abrasive saws

Circular saw with a diamond blade for cutting asphalt and concrete. Circular saw diamond, diamantcirkelzaag.jpg
Circular saw with a diamond blade for cutting asphalt and concrete.

The rotary motion of a circular saw lends itself to cutting hard materials like concrete, asphalt, metal, tile, brick, and stone with an abrasive saw such as a tile saw. Diamond blades and cut off wheels are commonly used in these applications.

See also

Related Research Articles

A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.

<span class="mw-page-title-main">Chainsaw</span> Portable handheld powered cutting tool

A chainsaw is a saw that cuts with a set of teeth attached to a rotating chain driven along a guide bar. Modern chainsaws are used in activities such as tree felling, limbing, bucking, pruning, cutting firebreaks in wildland fire suppression, harvesting of firewood, for use in chainsaw art and chainsaw mills, for cutting concrete, and cutting ice. Precursors to modern chainsaws were first used in surgery, with patents for wood chainsaws beginning in the late 19th century.

Portable sawmills are sawmills small enough to be moved easily and set up in the field. They have existed for over 100 years but grew in popularity in the United States starting in the 1970s, when the 1973 oil crisis and the back-to-the-land movement had led to renewed interest in small woodlots and in self-sufficiency. Their popularity has grown exponentially since 1982, when the portable bandsaw mill was first commercialized.

<span class="mw-page-title-main">Table saw</span> Woodworking tool

A table saw is a woodworking tool, consisting of a circular saw blade, mounted on an arbor, that is driven by an electric motor. The drive mechanism is mounted below a table that provides support for the material, usually wood, being cut, with the blade protruding up through the table into the material.

<span class="mw-page-title-main">Rip cut</span>

In woodworking, a rip-cut is a type of cut that severs or divides a piece of wood parallel to the grain. The other typical type of cut is a cross-cut, a cut perpendicular to the grain. Unlike cross-cutting, which shears the wood fibers, a rip saw works more like a series of chisels, lifting off small splinters of wood. The nature of the wood grain requires the shape of the saw teeth to be different, thus the need for both rip saws and crosscut saws; however, some circular saw blades are combination blades and can make both types of cuts. A rip cut is the fundamental type of cut made at a sawmill.

<span class="mw-page-title-main">Sawmill</span> Facility where logs are cut into lumber

A sawmill or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes. The "portable" sawmill is simple to operate. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig, with similar horizontal operation.

A saw filer is a person who maintains and repairs saws in a saw mill. A saw filer's work area in the mill is called the filing room.

<span class="mw-page-title-main">Bandsaw</span> Power saw with a long, sharp blade

A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.

<span class="mw-page-title-main">Crosscut saw</span> Type of saw optimized for cutting across wood fibres

A crosscut saw is any saw designed for cutting wood perpendicular to (across) the wood grain. Crosscut saws may be small or large, with small teeth close together for fine work like woodworking or large for coarse work like log bucking, and can be a hand tool or power tool.

<span class="mw-page-title-main">Miter saw</span> Mechanical saw used to obtain precise angle cuts

A miter saw or mitre saw is a saw used to make accurate crosscuts and miters in a workpiece by positioning a mounted blade onto a board. A miter saw in its earliest form was composed of a back saw in a miter box, but in modern implementation consists of a powered circular saw that can be positioned at a variety of angles and lowered onto a board positioned against a backstop called the fence.

<span class="mw-page-title-main">Skilsaw</span> Brand name of professional construction tools

SKILSAW Power Tools are a manufacturer of circular saw cutting technology serving the professional construction market. Since 2017, SKILSAW's headquarters have been located in Naperville, Illinois.

<span class="mw-page-title-main">Cold saw</span> Type of circular saw

A cold saw is a circular saw designed to cut metal which uses a toothed blade to transfer the heat generated by cutting to the chips created by the saw blade, allowing both the blade and material being cut to remain cool. This is in contrast to an abrasive saw, which abrades the metal and generates a great deal of heat absorbed by the material being cut and saw blade.

<span class="mw-page-title-main">Abrasive saw</span> Type of circular saw

An abrasive saw, also known as a cut-off saw or chop saw, is a circular saw which is typically used to cut hard materials, such as metals, tile, and concrete. The cutting action is performed by an abrasive disc, similar to a thin grinding wheel. Technically speaking this is not a saw, as it does not use regularly shaped edges (teeth) for cutting.

<span class="mw-page-title-main">Frame saw</span> Type of saw

A frame saw or sash saw is a type of saw which consists of a relatively narrow and flexible blade held under tension within a rectangular frame. They are used for cutting wood or stone. The blade is held perpendicular to the plane of the frame, so that the material being cut passes through the center of the frame. Frame saws for use with wood are rip saws operated as a hand saw or powered in a sawmill. Frame saws used for cutting stone were powered saws in stone mills.

The saw chain, or cutting chain, is a key component of a chainsaw. It consists of steel links held together by rivets, and superficially resembles the bicycle-style roller chain, although it is closer in design to a leaf chain. Its key differences are sharp cutting teeth on the outside of the chain loop, and flat drive links on the inside, to retain the chain on the saw's bar and allow propulsion by the engine or motor.

<span class="mw-page-title-main">Chainsaw mill</span> Type of sawmill incorporating a chainsaw

A chainsaw mill or PortaMill or Logosol sawmill is a type of sawmill incorporating a chainsaw, that is used by one or two operators to mill logs into lumber for use in furniture, construction and other uses. Although often used as a generic term, Alaskan Mill is a registered trademark of Granberg International.

<span class="mw-page-title-main">Firewood processor</span> Cutting machine

A firewood processor is a machine designed to cut and split firewood with minimal manual handling of the logs. There are typically four main parts of the machine, each dedicated to a separate function. Processing begins with a log pile – a pile of logs that have been de-limbed and cut to an appropriate length, generally 12–20 feet (3.7–6.1 m). Popular brands include Multitek, Eastonmade, Cord King, Wood Beaver, DYNA, Hakki Pilke, and Blockbuster. Many individuals use processors commercially, while some use them privately as a hobby. If someone has a small amount of wood they'd like to split but don't want to spend a lot of money, there's options to rent processors as an alternative to purchasing.

Carbide saws are machine tools for cutting. The saw teeth are made of cemented carbide, so that hard materials can be cut.

<span class="mw-page-title-main">Jigsaw (tool)</span> Type of saw

A jigsaw is a saw which uses a reciprocating blade to cut irregular curves, such as stenciled designs, in wood, metal, or other materials.

A swingblade sawmill utilizes a single circular sawblade which pivots about a 90 degree point, to saw in both vertical and horizontal planes. The single blade travels horizontally in one direction down the log, and returns in vertical position, thus removing a sawn piece of timber. The swingblade head unit is normally mounted on a moving frame that travels along a track or tracks, up and down a stationary log.

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