Joinery is a part of woodworking that involves joining pieces of wood, engineered lumber, or synthetic substitutes (such as laminate), to produce more complex items. Some woodworking joints employ mechanical fasteners, bindings, or adhesives, while others use only wood elements (such as dowels or plain mortise and tenon fittings).
The characteristics of wooden joints—strength, flexibility, toughness, appearance, etc.—derive from the properties of the materials involved and the purpose of the joint. Therefore, different joinery techniques are used to meet differing requirements. For example, the joinery used to construct a house can be different from that used to make cabinetry or furniture, although some concepts overlap. In British English joinery is distinguished from carpentry, which is considered to be a form of structural timber work; [1] in other locales joinery is considered a form of carpentry.
Many traditional wood joinery techniques use the distinctive material properties of wood, often without resorting to mechanical fasteners or adhesives. While every culture of woodworking has a joinery tradition, wood joinery techniques have been especially well-documented, and are celebrated, in the Indian, Chinese, European, and Japanese traditions. Because of the physical existence of Indian and Egyptian examples, we know that furniture from the first several dynasties show the use of complex joints, like the Dovetail, over 5,000 years ago. This tradition continued to other later Western styles. The 18th-century writer Diderot included over 90 detailed illustrations of wood joints for building structures alone, in his comprehensive encyclopedia published in 1765. [2] While Western techniques focused on concealment of joinery, the Eastern societies, though later, did not attempt to "hide" their joints. The Japanese and Chinese traditions in particular required the use of hundreds of types of joints. The reason was that nails and glues used did not stand up well to the vastly fluctuating temperatures and humid weather conditions in most of Central and South-East Asia. [3] As well, the highly resinous woods used in traditional Chinese furniture do not glue well, even if they are cleaned with solvents and attached using modern glues.
As the trade modernized new developments have evolved to help speed, simplify, or improve joinery. Alongside the integration of different glue formulations, newer mechanical joinery techniques include "biscuit" and "domino" joints, and pocket screw joinery.
Many wood joinery techniques either depend upon or compensate for the fact that wood is anisotropic: its material properties are different along different dimensions.
This must be taken into account when joining wood parts together, otherwise the joint is destined to fail. Gluing boards with the grain running perpendicular to each other is often the reason for split boards, or broken joints. Some furniture from the 18th century, while made by master craftsmen, did not take this into account. The result is a masterful work that may suffer from broken bracket feet, which was often attached with a glued block, which ran perpendicular to the base pieces. The glue blocks were fastened with both glue and nails, resulting in unequal expansion and contraction between the pieces. This was also the cause of splitting of wide boards, which were commonly available and used during that period.
In modern woodworking it is even more critical, as heating and air conditioning causes more severe respiration demands between the environment and the wood's interior fibers. All woodworking joints must take these changes into account, and allow for the resulting movement. [4] Each wood species has a general respiration rate; a generally-assumed time length for acclimating a board to its locale is 1 year per inch of thickness. In preparing raw wood for eventual usage as furniture or structures, one must account for uneven respiration and changes in the wood's dimensions, as well as cracking or checking. [5] [6]
Wood is stronger when stressed along the grain (longitudinally) than it is when stressed across the grain (radially and tangentially). Wood is a natural composite material; parallel strands of cellulose fibers are held together by a lignin binder. These long chains of fibers make the wood exceptionally strong by resisting stress and spreading the load over the length of the board. Furthermore, cellulose is tougher than lignin, a fact demonstrated by the relative ease with which wood can be split along the grain compared to across it.
Different species of wood have different strength levels, and the exact strength may vary from sample to sample. Species also may differ on their length, density and parallelism of their cellulose strands.
Timber expands and contracts in response to humidity, usually much less so longitudinally than in the radial and tangential directions. As tracheophytes, trees have lignified tissues which transport resources such as water, minerals and photosynthetic products up and down the plant. While lumber from a harvested tree is no longer alive, these tissues still absorb and expel water causing swelling and shrinkage of the wood in kind with change in humidity. [7] When the dimensional stability of the wood is paramount, quarter-sawn or rift-sawn lumber is preferred because its grain pattern is consistent and thus reacts less to humidity.
All reinforcements using wood as the introduced spanning material make use of the item's cellulose fibers to resist breakage. Biscuits or dominos may provide only slight strength improvement while still forming a strong alignment guide for the joint's pieces. [9]
Most-commonly referenced joints carried forward from historical Western traditions.
Joint | Image | Description |
---|---|---|
Butt joint | The end of a piece of wood is butted against another piece of wood. This is the simplest and weakest joint. Of those, there is the a) T-butt, b) end-to-end butt, c) Miter butt and d) edge-to-edge butt. | |
Lap joint | The end of a piece of wood is laid over and connected to another piece of wood. Due to a large surface area of long-grain to long-grain wood and glue surface coverage, this is a very strong joint. [10] | |
Bridle joint | Also known as open tenon, open mortise and tenon, or tongue and fork joints, this joint is where the through mortise is open on one side and forms a fork shape. The mate has a through tenon or necked joint. Bridle joints are commonly used to join rafter tops, also used in scarf joints and sometimes sill corner joints in timber framing. | |
Mortise and tenon | A stub (the tenon) will fit tightly into a hole cut for it (the mortise). This is a hallmark of Mission Style furniture, and also the traditional method of jointing frame and panel members in many designs. Can be considered a fully-encapsulated Bridle Joint. Very popular and strong, with variations for the tenon design, appearance, and mechanical pressure. | |
Dowel joint | The end of a piece of wood is butted against another piece of wood. This is reinforced with dowel pins. This joint is quick to make with production line machinery and so is a very common joint in factory-made furniture. | |
Cross dowel joint | A threaded metal dowel is inserted into a drilled slot. A screw is then inserted through an opposing slot and tightened to create a pull effect. This type of join is a very common joint in factory-made furniture. | |
Mitre joint | Similar to a butt joint, but both pieces have been beveled (usually at a 45-degree angle). | |
Box joint | A corner joint with interlocking square fingers. Receives pressure from two directions. | |
Dovetail joint | A form of box joint where the fingers are locked together by diagonal cuts. | |
Dado joint | Also called a housing joint or trench joint, a slot is cut across the grain in one piece for another piece to sit in; shelves on a bookshelf having slots cut into the sides of the shelf, for example. | |
Groove joint | Like the dado joint, except that the slot is cut with the grain. Sometimes referred to interchangeably with the dado joint. | |
Tongue and groove | Each piece has a groove cut all along one edge, and a thin, deep ridge (the tongue) on the opposite edge. If the tongue is unattached, it is considered a spline joint. | |
Birdsmouth joint | Also called a bird's beak cut, this joint used in roof construction. A V-shaped cut in the rafter connects the rafter to the wall-plate. [11] | |
Cross lap | A joint in which the two members are joined by removing material from each at the point of intersection so that they overlap. | |
Splice joint | A joint used to attach two members end to end. | |
Scarf joint | A form of lap joint for attaching the ends of two members using bevel cuts. | |
Knapp joint | Also known as scallop and dowel, scallop and peg, [12] pin and cove, pin and scallop, or half moon. [13] [14] Most furniture factories in the East and Midwest of the United States made Knapp joint drawers from around 1871 to 1900. [14] |
Joint | Image | Description |
---|---|---|
Pocket-hole joinery | A countersunk screw is driven into the joint at an angle. | |
Biscuit | A wooden oval is glued into two corresponding crescent-shaped slots. | |
Floating tenon joint | Also known as a loose tenon joint, a type of mortise and tenon joint where both work pieces are mortised to receive a double-ended tenon. | |
Stitch and glue | Wood panels secured temporarily together, usually with copper wire, and glued permanently in place with epoxy resin. |
When material is removed to create a woodworking joint, the resulting surfaces have the following names: [15]
A joiner is an artisan and tradesperson who builds things by joining pieces of wood, particularly lighter and more ornamental work than that done by a carpenter, including furniture and the "fittings" of a house, ship, etc. [16] Joiners may work in a workshop, because the formation of various joints is made easier by the use of non-portable, powered machinery, or on job site. A joiner usually produces items such as interior and exterior doors, windows, stairs, tables, bookshelves, cabinets, furniture, etc. In shipbuilding a marine joiner may work with materials other than wood such as linoleum, fibreglass, hardware, and gaskets. [17]
The terms joinery and joiner are in common use in Canada, UK, Australia, and New Zealand. The term is not in common use in America, although the main trade union for American carpenters is called the United Brotherhood of Carpenters and Joiners of America.
In the UK, an apprentice of wood occupations could choose to study bench joinery or site carpentry and joinery. Bench joinery is the preparation, setting out, and manufacture of joinery components while site carpentry and joinery focus on the installation of the joinery components, and on the setting out and fabrication of timber elements used in construction.
In Canada, joinery is considered a separate trade from carpentry. Both having their own apprenticeship path and red-seal certification.
In the history of technology in Europe, joinery was the medieval development of frame and panel construction, as a means of coping with timber's movement owing to moisture changes. Framed panel construction was utilised in furniture making. The development of joinery gave rise to "joyners", a group of woodworkers distinct from the carpenters and arkwrights (arks were an intermediate stage between a carpenter's boarded chest and a framed chest).
The original sense of joinery is only distantly related to the modern practice of woodworking joints, which are the work of carpenters. This new technique developed over several centuries and joiners started making more complex furniture and panelled rooms. Cabinetmaking became its own distinct furniture-making trade too, so joiners (under that name) became more associated with the room panelling trade.
By the height of craft woodworking (late 18th century), carpenters, joiners, and cabinetmakers were all distinct and would serve different apprenticeships.
In British English, a joiner is colloquially known as a "chippy". [18]
The Institute of Carpenters recognizes the following professionals working in wood:
Woodworking is the skill of making items from wood, and includes cabinetry, furniture making, wood carving, joinery, carpentry, and woodturning.
Carpentry is a skilled trade and a craft in which the primary work performed is the cutting, shaping and installation of building materials during the construction of buildings, ships, timber bridges, concrete formwork, etc. Carpenters traditionally worked with natural wood and did rougher work such as framing, but today many other materials are also used and sometimes the finer trades of cabinetmaking and furniture building are considered carpentry. In the United States, 98.5% of carpenters are male, and it was the fourth most male-dominated occupation in the country in 1999. In 2006 in the United States, there were about 1.5 million carpentry positions. Carpenters are usually the first tradesmen on a job and the last to leave. Carpenters normally framed post-and-beam buildings until the end of the 19th century; now this old-fashioned carpentry is called timber framing. Carpenters learn this trade by being employed through an apprenticeship training—normally four years—and qualify by successfully completing that country's competence test in places such as the United Kingdom, the United States, Canada, Switzerland, Australia and South Africa. It is also common that the skill can be learned by gaining work experience other than a formal training program, which may be the case in many places.
A mortiseand tenon joint connects two pieces of wood or other material. Woodworkers around the world have used it for thousands of years to join pieces of wood, mainly when the adjoining pieces connect at right angles.
Engineered wood, also called mass timber, composite wood, man-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.
A Woodworking machine is a machine that is intended to process wood. These machines are usually powered by electric motors and are used extensively in woodworking. Sometimes grinding machines are also considered a part of woodworking machinery.
A lap joint or overlap joint is a joint in which the members overlap. Lap joints can be used to join wood, plastic, or metal. A lap joint can be used in woodworking for joining wood together.
A dovetail joint or simply dovetail is a joinery technique most commonly used in woodworking joinery (carpentry), including furniture, cabinets, log buildings, and traditional timber framing. Noted for its resistance to being pulled apart, also known as tensile strength, the dovetail joint is commonly used to join the sides of a drawer to the front. A series of pins cut to extend from the end of one board interlock with a series of 'tails' cut into the end of another board. The pins and tails have a trapezoidal shape. Once glued, a wooden dovetail joint requires no mechanical fasteners.
A biscuit joiner or biscuit jointer is a woodworking tool used to join two pieces of wood together. A biscuit joiner uses a small circular saw blade to cut a crescent-shaped hole in the opposite edges of two pieces of wood or wood composite panels. An oval-shaped, highly dried and compressed wooden biscuit is covered with glue, or glue is applied in the slot. The biscuit is immediately placed in the slot, and the two boards are clamped together. The wet glue expands the biscuit, further improving the bond.
Frame and panel construction, also called rail and stile, is a woodworking technique often used in the making of doors, wainscoting, and other decorative features for cabinets, furniture, and homes. The basic idea is to capture a 'floating' panel within a sturdy frame, as opposed to techniques used in making a slab solid wood cabinet door or drawer front, the door is constructed of several solid wood pieces running in a vertical or horizontal direction with exposed endgrains. Usually, the panel is not glued to the frame but is left to 'float' within it so that seasonal movement of the wood constituting the panel does not distort the frame.
A scarf joint, or scarph joint, is a method of joining two members end to end in woodworking or metalworking. The scarf joint is used when the material being joined is not available in the length required. It is an alternative to other joints such as the butt joint and the splice joint and is often favored over these in joinery because it yields a barely visible glue line.
A butt joint is a wood joint in which the end of a piece of material is simply placed against another piece. The butt joint is the simplest joint. An unreinforced butt joint is also the weakest joint, as it provides a limited surface area for gluing and lacks any mechanical interlocking to resist external forces.
The Domino is a loose mortise and tenon joining tool manufactured by the German company Festool.
Pocket-hole joinery, or pocket-screw joinery, involves drilling a hole at an angle — usually 15 degrees — into one work piece, and then joining it to a second work piece with a self-tapping screw.
This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.
The forms of Chinese furniture evolved along three distinct lineages which date back to 1000 BC: frame and panel, yoke and rack and bamboo construction techniques. Chinese home furniture evolved independently of Western furniture into many similar forms, including chairs, tables, stools, cupboards, cabinets, beds and sofas. Until about the 10th century CE, the Chinese sat on mats or low platforms using low tables, but then gradually moved to using high tables with chairs.
The Dowelmax is a loose tenon dowelling jig manufactured by the O.M.S. Tool company in Canada. The manufacturer claims that the small manufacturing tolerances of 0.026 millimetres (0.0010 in) for the aluminium, brass and steel components of the jig ensure accuracy and repeatability. The precision manufacturing adds to the unit's cost, which is higher than other dowelling jigs.
The Shaker Shed is an exhibit building at Shelburne Museum in Shelburne, Vermont. It exhibits the museum's collection of hand-tools and household equipment.
Hammer-headed tenon joints are one method that can be used to join curved members of joinery components.
The conservation and restoration of wooden artifacts refers to the preservation of art and artifacts made of wood. Conservation and restoration in regards to cultural heritage is completed by a conservator-restorer.
A furniture screw can refer to any type of screw used on furniture. Different types of screws have different uses in furniture.
This article includes a list of general references, but it lacks sufficient corresponding inline citations .(February 2008) |