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Edge banding or edgebanding is the name of both a process, and an associated narrow strip of material. It is used to create durable and aesthetically pleasing trim edges during finish carpentry. The method is used to cover the exposed sides of materials such as plywood, particle board, or MDF. This increases durability and creates the appearance of a more solid or valuable material.
The edge banding or edgebanding method is used to create durable and aesthetically pleasing trim edges during finish carpentry. [1] Traditional edge banding was a manual process requiring ordinary carpentry tools and materials.
In modern applications, particularly for high-volume, repetitive manufacturing steps, the production of as cabinet doors for example, edge banding is applied to the substrate by an automated process using a hot-melt adhesive. Hot melt adhesives may consist of various raw materials including ethylene-vinyl acetate (EVA), polyurethanes (TPU), polyacrylate (PA), APOA, and polyolefins (PO). A substrate primer may also be used as a bonding agent between the adhesive and the substrate. Thicker edge bandings typically require a slight concavity to provide a tight glue line. The thickness can vary from .018 in (0.46 mm) to 0.20 in (5 mm) or even more.
The machine that applies the edge banding is called edge bander. An edge bander bonds the edge banding to the substrate, trims the leading and trailing edges, trims top and bottom flush with the substrate, scraps any surplus, and buffs the finished edge.
Edge-banding or edge tape can refer to the narrow strip of material being used as the veneer. [2] Edge banding is used to cover the exposed sides of materials such as plywood, particle board, or MDF. This increases durability and gives the appearance of a solid or more valuable material. Common substitutes for edge banding include face frames or molding. Edge banding can be made of different materials including polyvinyl chloride (PVC), acrylonitrile butadiene styrene (ABS), acrylic, melamine, wood, or wood veneer.
Thermoplastic edge banding is produced with an extruder, a machine that consists of a loading system for raw materials, a screw inside a barrel that melts and transports the raw materials (plastics PVC, ABS, polypropylene (PP), polymethyl methacrylate (PMMA) and color pigments), and a dye through which the material is transported to shape the edge banding into the required size. After the edge banding is extruded, it can be texturized, printed, and lacquered to provide the required finish. The edge banding is then rolled and send to customers.
Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.
Woodworking is the skill of making items from wood, and includes cabinetry, furniture making, wood carving, joinery, carpentry, and woodturning.
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that have been stacked and glued together. It is an engineered wood from the family of manufactured boards, which include plywood, medium-density fibreboard (MDF), oriented strand board (OSB), and particle board.
Joinery is a part of woodworking that involves joining pieces of wood, engineered lumber, or synthetic substitutes, to produce more complex items. Some woodworking joints employ mechanical fasteners, bindings, or adhesives, while others use only wood elements.
Flooring is the general term for a permanent covering of a floor, or for the work of installing such a floor covering. Floor covering is a term to generically describe any finish material applied over a floor structure to provide a walking surface. Both terms are used interchangeably but floor covering refers more to loose-laid materials.
Engineered wood, also called mass timber, composite wood, man-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.
Medium-density fibreboard (MDF) is an engineered wood product made by breaking down hardwood or softwood residuals into wood fibre, often in a defibrator, combining it with wax and a resin binder, and forming it into panels by applying high temperature and pressure. MDF is generally denser than plywood. It is made up of separated fibre but can be used as a building material similar in application to plywood. It is stronger and denser than particle board.
Wood–plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA).
Particle board, also known as particleboard or chipboard, is an engineered wood product, belonging to the wood-based panels, manufactured from wood chips and a synthetic, mostly formaldehyde based resin or other suitable binder, which is pressed under a hot press, batch- or continuous- type, and produced. Particle board is often confused with oriented strand board, a different type of fiberboard that uses machined wood flakes and offers more strength.
A laminate trimmer is a small version of a wood router, normally used to trim laminate such as Formica. It generally has a 1/4-inch collet. Typical laminate trimmers spin their bits at up to 30,000 RPM. Some models provide variable speed control. Manufacturers of note include DeWalt, Ryobi, Porter Cable, Ridgid, Makita and RotoZip (Bosch).
Hardboard, also called high-density fiberboard (HDF), is a type of fiberboard, which is a pressed wood or engineered wood product. It is used in furniture and in the construction industry.
Frame and panel construction, also called rail and stile, is a woodworking technique often used in the making of doors, wainscoting, and other decorative features for cabinets, furniture, and homes. The basic idea is to capture a 'floating' panel within a sturdy frame, as opposed to techniques used in making a slab solid wood cabinet door or drawer front, the door is constructed of several solid wood pieces running in a vertical or horizontal direction with exposed endgrains. Usually, the panel is not glued to the frame but is left to 'float' within it so that seasonal movement of the wood comprising the panel does not distort the frame.
Kitchen cabinets are the built-in furniture installed in many kitchens for storage of food, cooking equipment, and often silverware and dishes for table service. Appliances such as refrigerators, dishwashers, and ovens are often integrated into kitchen cabinetry. There are many options for cabinets available at present.
In woodworking, veneers are derived from trees, they resemble actual wood, with each sheet of veneer having a distinct look. Unlike laminates, no two veneer sheets look the same. Veneer refers to thin slices of wood and sometimes bark that typically are glued onto core panels to produce flat panels such as doors, tops and panels for cabinets, parquet floors and parts of furniture. They are also used in marquetry. Plywood consists of three or more layers of veneer. Normally, each is glued with its grain at right angles to adjacent layers for strength. Veneer beading is a thin layer of decorative edging placed around objects, such as jewelry boxes. Veneer is also used to replace decorative papers in wood veneer high pressure laminate.
A countertop, also counter top, counter, benchtop, worktop or kitchen bench, bunker is a raised, firm, flat, and horizontal surface. They are built for work in kitchens or other food preparation areas, bathrooms or lavatories, and workrooms in general. The surface is frequently installed upon and supported by cabinets, positioned at an ergonomic height for the user and the particular task for which it is designed. A countertop may be constructed of various materials with different attributes of functionality, durability and aesthetics, and may have built-in appliances, or accessory items relative to the intended application.
Fiberboard or fibreboard is a type of engineered wood product that is made out of wood fibers. Types of fiberboard include particle board or low-density fiberboard (LDF), medium-density fiberboard (MDF), and hardboard or high-density fiberboard (HDF).
A workbench is a specialized workbench table used by woodworkers. Features include a flat, solid work surface and one or more means of holding the material being worked on.
Flexible stone veneer is a veneer with a layer of stone 1 to 5 mm thick. Flexible stone veneers should not be confused with traditional stone veneers. It is used for both interior and exterior and especially where bending to a curved surface is required. Flexible stone veneers are made from various types of slate, schist, or marble.
A cabinet is a case or cupboard with shelves or drawers for storing or displaying items. Some cabinets are stand alone while others are built in to a wall or are attached to it like a medicine cabinet. Cabinets are typically made of wood, coated steel, or synthetic materials. Commercial grade cabinets usually have a melamine-particleboard substrate and are covered in a high-pressure decorative laminate, commonly referred to as Wilsonart or Formica.
A concealed hinge drilling jig is a type of support jig, designed for drilling 3 cm holes to fit concealed hinges into modern wardrobe doors. As many of the complementary tools used in woodworking, it uses an electric hand-drill for its operation, making a Forstner bit to turn.
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