Steam bending is a woodworking technique where wood is exposed to steam to make it pliable. Heat and moisture from steam can soften wood fibres enough so they can be bent and stretched, and when cooled down they will hold their new shape.
In modern times, steam bending is usually done with a steam box to make it bend around a form. The moulding process is typically done by clamping wooden strips to a positive form, with the strips of wood often reinforced on the outside with a metal band to prevent blowout. The method has been used in the manufacturing of a diverse range of products, including wooden boat building where it is used in the shaping of hull's ribs and lap boards, the production of traditional wooden lacrosse sticks, musical instruments such as the violin, the manufacture of wooden furniture such as the Windsor chair and much of Michael Thonet's and Alvar Aalto's work. [1] [2]
Steam bending is a traditional process steeped in history. It was once a vital practice, paramount to the production of weapons, tools and water vessels, but with the advance of technology the practice has become less common. Steam bending is also a low energy, ecological and economical method of manipulating wood. It doesn't need the expense or drying time of glues to join several wood pieces to make the desired shape. Steam bending also leaves lower levels of scrap since a smaller piece can be bent into shape instead of cutting the desired shape away from larger, more expensive stock.
Steam bending is limited in the degree of bend it can achieve, particularly for thick wood. Also, not all species of wood steam-bend well. [2] It weakens the wood slightly and can leave residual stresses which may cause breakage, blowouts or spring-back over time.
To properly bend a sheet or plank of wood, there are a few techniques that will help. The hardness of the wood will determine how long is required to soak the wood in water. The harder the wood, the more time is needed to fully soak the wood before it can be bent and to prevent it from springing back to its original form. Popular hardwoods are oak, maple, cherry, birch, walnut, ash and poplar. Common softwoods are pine, fir, spruce, hemlock, cedar and redwood. [3]
A steel mold that is placed on the back of the wood while heat bending can help ensure that all the bends and curves are done to the requirements of the project being made. After heat bending the wood, clamping the wood into a solid mold will reinforce the bends made to the wood while drying, preventing the wood from straightening while it dries.
A steam box is a long, sealed container used to steam wooden planks for the purpose of making them pliable. Once steamed and then fastened or clamped into the desired position and left to dry, the wood will hold the new shape. Steam boxes allow for much more efficient use of wood. Instead of cutting the desired shape away from a large and more expensive piece of wood and leaving much scrap to be discarded, steam boxes allow for a smaller piece to be bent in the general shape and leaving much less scrap. Steam boxes also allow the wood to bend beyond its dry breaking point, which is useful in making extreme curves with the wood. In many cases, the bent piece is stronger than an identical piece cut from larger stock. Steam bending wood allows the wood grain to follow the bend, leaving it strong where a piece cut from larger stock would snap across crosscut grains or laminated joints.
The largest steam boxes are used in boat building to bend the large planks for the frame and hull. However, smaller ones are used in making a variety of consumer items, such as rocking chairs, musical instruments and walking canes.
The traditional English country chair, that evolved into what became known worldwide as the Windsor chair, used steam bending, from the early 18th century at least, to produce its characteristic "bow". [4] [5]
Bentwood objects are those made by wetting wood (either by soaking or by steaming), then bending it and letting it harden into curved shapes and patterns. In furniture making this method is often used in the production of rocking chairs, cafe chairs, and other light furniture. The iconic No. 14 chair by Thonet is a well-known design based on the technique. The process is in widespread use for making casual and informal furniture of all types, particularly seating and table forms. It is also a popular technique in the worldwide production of furniture with frames made of heavy cane, which is commonly imported into European and Western shops.
Bentwood boxes are a traditional item made by the First Nations people of the North American west coast including the Haida, Gitxsan, Tlingit, Tsimshian, Sugpiaq, Unangax, Yup'ik, Inupiaq and Coast Salish. These boxes are generally made out of one piece of wood that is steamed and bent to form a box. Traditional uses of the boxes was varied and included storage of food goods, clothing and for burial. They were often without decoration while others were decorated elaborately. Today many are made for collectors and can be purchased from museums, gift shops and online sites as well as directly commissioned from the artists. [6] [7] [8] [9]
The Aleut or Unangan People of Alaska made hunting visors, called chagudax, out of driftwood using the bentwood method. The visors were used by hunters who were in kayaks. They are said to help keep the sea spray off the face as well as improve hearing. They were often decorated with paints, beads, sea lion whiskers and ivory figurines. Andrew Gronholdt is credited with reviving the art of chagudax carving in the 1980s. Present-day Unangan artists create chagadux for ceremonial purposes and offer them for sale to the public as well. [10] [11]
Hugo Alvar Henrik Aalto was a Finnish architect and designer. His work includes architecture, furniture, textiles and glassware, as well as sculptures and paintings. He never regarded himself as an artist, seeing painting and sculpture as "branches of the tree whose trunk is architecture." Aalto's early career ran in parallel with the rapid economic growth and industrialization of Finland during the first half of the 20th century. Many of his clients were industrialists, among them the Ahlström-Gullichsen family, who became his patrons. The span of his career, from the 1920s to the 1970s, is reflected in the styles of his work, ranging from Nordic Classicism of the early work, to a rational International Style Modernism during the 1930s to a more organic modernist style from the 1940s onwards.
A rocking chair or rocker is a type of chair with two curved bands attached to the bottom of the legs, connecting the legs on each side to each other. The rockers contact the floor at only two points, giving the occupant the ability to rock back and forth by shifting their weight or pushing lightly with their feet. Rocking chairs are most commonly made of wood. Some rocking chairs can fold.
A cantilever chair is a chair whose seating and framework are not supported by the typical arrangement of 4 legs, but instead is held erect and aloft by a single leg or legs that are attached to one end of a chair's seat and bent in an L shape, thus also serving as the chair's supporting base. Nearly a century after its inception, tubular steel remains the prime choice for the cantilever chair with Marcel Breuer being perhaps the greatest champion of this design technique; using the overhanging cantilever styling in both his furniture and architecture. Ludwig Mies van der Rohe and Alvar Aalto are other historical figures who contributed to the popularity of the cantilever chair.
Gebrüder Thonet or the Thonet Brothers was a European furniture manufacturer. Three firms descended from the original company remain active today, in Germany, Austria and the Czech Republic (TON).
The No. 14 chair is the most famous chair made by the Thonet chair company. Also known as the "bistro chair", it was designed in the Austrian Empire by Michael Thonet and introduced in 1859, becoming the world's first mass-produced item of furniture. It is made using bent wood (steam-bending), and the design required years to perfect. With its affordable price and simple design, it became one of the best-selling chairs ever made. Gebrüder Thonet sold 50 million No. 14s between 1859 and 1930, and the company's successor-organisations have sold millions more since then. "It represents the best example of a design which has been refined to the point where there is no way to improve it."
Bentwood objects are made by wetting wood, then bending it and letting it harden into curved shapes and patterns.
Artek is a Finnish furniture company. It was founded in December 1935 by architect Alvar Aalto and his wife Aino Aalto, visual arts promoter Maire Gullichsen and art historian Nils-Gustav Hahl. The founders chose a non-Finnish name: the neologism Artek was meant to manifest the desire to combine art and technology. This echoed a main idea of the International Style movement, especially the Bauhaus, to emphasize the technical expertise in production and quality of materials, instead of historical-based, eclectic or frivolous ornamentation.
This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.
Michael Thonet was a German-Austrian cabinet maker, known for the invention of bentwood furniture.
In woodworking, a knee is a natural or cut curved piece of wood. Knees, sometimes called ship's knees, are a common form of bracing in boat building and occasionally in timber framing. A knee rafter in carpentry is a bent rafter used to gain head room in an attic.
Heat bending is the procedure of bending wood into different curves and shapes using moisture and a bending iron. By placing the wood into water, the moisture and heat from the bending iron will reform the structure of the wood, reorganizing the fibers of the wood to prevent the wood from springing back to its original state. This process is usually used for woodworking, as well as making the sides or "ribs" for stringed musical instruments.
Andrew Gronholdt was a famous Aleut from Sand Point, Alaska, in the Shumagin Islands south of the lower Alaska Peninsula and became famous for rejuvenating the ancient Unangan art of carving hunting hats called chagudax. In January 2012, a book was published posthumously by Gronholdt titled "Chagudax: A Small Window into the Life of An Aleut Bentwood Hat Carver" Gronholdt's woodworking techniques, wood steaming and bending methods, and instructional design methodologies were legendary.
A steam box is a long, sealed container used to steam wooden planks for the purpose of making them pliable. Once steamed and then fastened or clamped into the desired position and left to dry, the wood will hold the new shape. Steam boxes allow for much more efficient use of wood. Instead of cutting the desired shape away from a large and more expensive piece of wood and leaving much scrap to be discarded, steam boxes allow for a smaller piece to be bent in the general shape and leaving much less scrap. Steam boxes also allow the wood to bend beyond its dry breaking point, which is useful in making extreme curves with the wood. In many cases, the bent piece is stronger than an identical piece cut from larger stock. Steam bending wood allows the wood grain to follow the bend, leaving it strong where a piece cut from larger stock would snap across crosscut grains or laminated joints.
A stool is a raised seat commonly supported by three or four legs, but with neither armrests nor a backrest, and typically built to accommodate one occupant. As some of the earliest forms of seat, stools are sometimes called backless chairs despite how some modern stools have backrests. Folding stools can be collapsed into a flat, compact form typically by rotating the seat in parallel with fold-up legs.
Huonekalutehdas Korhonen Oy, formerly called O.Y. Huonekalu- ja Rakennustyötehdas A.B is a former furniture producer located in Littoinen, Kaarina, Finland. The company was once known for manufacturing Alvar Aalto designed furniture.
Molded plywood is the term for two- or three-dimensionally shaped products from multiple veneer layers that are glued together through heat and pressure in a pressing tool. The veneer layers are arranged crosswise at an angle of 90 degrees. Molded wood is used for flat furniture components such as seats, backrests and seat shells. When the veneer layers are arranged in the same direction, it is called laminated wood. It is used for armrests and chair frames. After pressing, the blanks are processed mechanically. A particular feature is the ability to produce different variations of shapes from the blanks. Due to its immense strength and low weight, molded wood is particularly suitable for interior decoration, seating furniture, bed slats, skateboards and vehicle construction.
Gerald Summers (1899–1967) was an American mid-century modern furniture designer. He came to prominence with his design for the Bent Plywood Armchair. Another of his noted works was the Two-Tier Table. Both pieces were designed in 1934 and manufactured by Makers of Simple Furniture, the firm he founded.
Unangan hunting headgear are wooden hats associated with the Unangan or Unangas, the Indigenous peoples of what are currently known as the Aleutian Islands.
The Model 60 stacking stool is a wooden stool designed by Finnish designer Alvar Aalto in 1933. Manufactured by Artek, the stool is one of Aalto's most famous furniture designs.