Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that are glued together with adjacent layers, having their wood grain rotated up to 90° to one another. It is an engineered wood from the family of manufactured boards, which include medium-density fibreboard (MDF), oriented strand board (OSB), and particle board.
Engineered wood, also called mass timber, composite wood, human-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.
Medium-density fibre (MDF) is an engineered wood product made by breaking down hardwood or softwood residuals into wood fibre, often in a defibrator, combining it with wax and a resin binder, and forming it into panels by applying high temperature and pressure. MDF is generally denser than plywood. It is made up of separated fibre but can be used as a building material similar in application to plywood. It is stronger and denser than particle board.
Phenol formaldehyde resins (PF) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins (plastics). They have been widely used for the production of molded products including billiard balls, laboratory countertops, and as coatings and adhesives. They were at one time the primary material used for the production of circuit boards but have been largely replaced with epoxy resins and fiberglass cloth, as with fire-resistant FR-4 circuit board materials.
A structural insulated panel, or structural insulating panel, (SIP), is a form of sandwich panel used in the construction industry.
Glued laminated timber, commonly referred to as glulam, is a type of structural engineered wood product constituted by layers of dimensional timber bonded together with durable, moisture-resistant structural adhesives so that all of the grain runs parallel to the longitudinal axis. In North America, the material providing the laminations is termed laminating stock or lamstock.
Particle board, also known as particleboard, chipboard, and low-density fiberboard, is an engineered wood product manufactured from wood chips and a synthetic resin or other suitable binder, which is pressed and extruded. Particle board is often confused with oriented strand board, a different type of fiberboard that uses machined wood flakes and offers more strength.
Hardboard, also called high-density fiberboard (HDF), is a type of fiberboard, which is an engineered wood product. It is used in furniture and in the construction industry.
Laminated veneer lumber (LVL) is an engineered wood product that uses multiple layers of thin wood assembled with adhesives. It is typically used for headers, beams, rimboard, and edge-forming material. LVL offers several advantages over typical milled lumber: Made in a factory under controlled specifications, it is stronger, straighter, and more uniform. Due to its composite nature, it is much less likely than conventional lumber to warp, twist, bow, or shrink. LVL is a type of structural composite lumber, comparable to glued laminated timber (glulam) but with a higher allowable stress.A high performance more sustainable alternative to lumber, Laminated Veneer Lumber (LVL) beams, headers and columns are used in structural applications to carry heavy loads with minimum weight.
Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesives, plywood, particle board, medium-density fibreboard (MDF), and molded objects. In agriculture, urea-formaldehyde compounds are one of the most commonly used types of slow-release fertilizer.
Wood glue is an adhesive used to tightly bond pieces of wood together. Many substances have been used as glues. Traditionally animal proteins like casein from milk or collagen from animal hides and bones were boiled down to make early glues. They worked by solidifying as they dried. Later, glues were made from plant starches like flour or potato starch. When combined with water and heated, the starch gelatinizes and forms a sticky paste as it dries. Plant-based glues were common for books and paper products, though they can break down more easily over time compared to animal-based glues. Examples of modern wood glues include polyvinyl acetate (PVA) and epoxy resins. Some resins used in producing composite wood products may contain formaldehyde. As of 2021, “the wood panel industry uses almost 95% of synthetic petroleum-derived thermosetting adhesives, mainly based on urea, phenol, and melamine, among others”.
Fiberboard or fibreboard is a type of engineered wood product that is made out of wood fibers. Types of fiberboard include particle board or low-density fiberboard (LDF), medium-density fiberboard (MDF), and hardboard or high-density fiberboard (HDF).
Waferboard belongs to the subset of reconstituted wood panel products called flakeboards. It is a structural material made from rectangular wood flakes of controlled length and thickness bonded together with waterproof phenolic resin under extreme heat and pressure. The layers of flakes are not oriented, which makes it easier to manufacture. Waferboard is used as a material to build cheap furniture. This type of furniture is usually laminated.
Building insulation materials are the building materials that form the thermal envelope of a building or otherwise reduce heat transfer.
Aero Research Limited (ARL) was a British company that pioneered several new adhesives, intended initially for the aeronautical industry.
Rigid panel insulation, also referred to as continuous insulation, can be made from foam plastics such as polyurethane (PUR), polyisocyanurate (PIR), and polystyrene, or from fibrous materials such as fiberglass, rock and slag wool. Rigid panel continuous insulation is often used to provide a thermal break in the building envelope, thus reducing thermal bridging.
Cross-laminated timber (CLT) is a subcategory of engineered wood with panel product made from gluing together at least three layers of solid-sawn lumber. Each layer of boards is usually oriented perpendicular to adjacent layers and glued on the wide faces of each board, usually in a symmetric way so that the outer layers have the same orientation. An odd number of layers is most common, but there are configurations with even numbers as well. Regular timber is an anisotropic material, meaning that the physical properties change depending on the direction at which the force is applied. By gluing layers of wood at right angles, the panel is able to achieve better structural rigidity in both directions. It is similar to plywood but with distinctively thicker laminations.
Tego film is an adhesive sheet used in the manufacture of waterproof plywood. It is applied dry and cured by heat, which allows for high-quality laminates that are free from internal voids and warping. Tego film plywood products were used in aircraft manufacture in Germany during World War II, and the loss of the plant during a 1943 bombing raid was a serious blow to several aircraft projects. Tego film was an invention of the Essen, Germany, firm of Th. Goldschmidt AG later Evonik Industries ).
APA – The Engineered Wood Association is a nonprofit trade association of the United States and Canadian engineered wood products industry. They represent engineered wood manufacturers and mandate things such as quality testing, product research, and market development. APA's corporate headquarters are in Tacoma, Washington. The headquarters campus includes an office building and a 42,000-square-foot Research Center. A regional quality testing laboratory is located in Atlanta, Georgia.
Oriented structural straw board (OSSB) is an engineered board that is made by splitting straw and formed by adding formaldehyde-free adhesives and then hot compressing layers of straw in specific orientations. Research and development for OSSB panels began in the mid 1980s and was spearheaded by the Alberta Research Council, Canada, which identified the straw strand manufacturing technology using formaldehyde-free (p-MDI) adhesives.
