Paint stripper

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Paint remover is applied to an aircraft's landing gear during an inspection looking for cracks in the aluminum USMC-120605-M-YE163-007.jpg
Paint remover is applied to an aircraft's landing gear during an inspection looking for cracks in the aluminum

Paint stripper or paint remover is a chemical product designed to remove paint, finishes, and coatings, while also cleaning the underlying surface.

Contents

The product's material safety data sheet provides more safety information than its product labels.

Paint can also be removed using mechanical methods (scraping or sanding) or heat (hot air, radiant heat, or steam).

Types

Chemical paint removers work only on certain types of finishes, and when multiple types of finishes may have been used on any particular surface, trial-and-error testing is typical to determine the best stripper for each application. Two basic categories of chemical paint removers are caustic and solvent.

Caustics

Caustic paint removers, typically aqueous sodium hydroxide (also known as lye or caustic soda), work by breaking down the chemical bonds of the paint, usually by hydrolysis of the chain bonds of the polymers forming the paint. Caustic removers must be neutralized or the new finish will fail prematurely. In addition, as caustic paint strippers typically include corrosive active ingredients, several side effects and health risks must be taken into account in using. Caustic aqueous solutions are typically used by antique dealers who aim to restore old furniture by stripping off worn varnishes, for example. Some other examples of common active ingredients in caustic paint strippers include:

Solvents

Solvent paint strippers penetrate the layers of paint and break the bond between the paint and the object by swelling the paint. [1]

The active ingredient in the most effective paint strippers is dichloromethane, also called methylene chloride. Dichloromethane has serious health risks including death, [2] is likely a carcinogen, [3] and is banned in some countries for consumer use. [4] Despite this, deaths from dichloromethane are extremely rare at less than 2.4 cases per year [5] and associated mostly with users applying large amounts in confined, poorly ventilated spaces. When applied in reasonable amounts and with typical levels of ventilation, or outdoors, it is generally safe to use.

Solvent strippers may also have formulations with limonene from orange peel (or other terpene solvents), n-methylpyrrolidone, esters such as dibasic esters (often dimethyl esters of shorter dicarboxylic acids, sometimes aminated, for example, adipic acid or glutamic acid), aromatic hydrocarbons, dimethylformamide, and other solvents are known as well. The formula differs according to the type of paint and the character of the underlying surface. Nitromethane is another commonly used solvent. Dimethyl sulfoxide is a less toxic alternative solvent used in some formulations. Unfortunately, these alternative stripping formulas are largely ineffective compared to those based on dichloromethane - removing only one layer at a time, or often no paint at all. When they do work they take hours, compared to minutes or seconds for dichloromethane-based strippers.

Paint strippers come in a liquid, or a gel ("thixotropic") form that clings even to vertical surfaces.

The principle of paint strippers is penetration of the paint film by the molecules of the active ingredient, causing it to swell; this volume increase causes internal strains, which, together with the weakening of the layer's adhesion to the underlying surface, leads to separation of the layer of the paint from the substrate.

Other components

Various co-solvents are added to the primary active ingredient. These assist with penetration into the paint and its removal and differ according to the target paint. Ethanol is suitable for shellac, methyl ethyl ketone is used for cellulose nitrate, and phenol and cresols are employed in some industrial formulas.[ citation needed ] Benzyl alcohol is used as well.

Activators increase the penetration rate; for dichloromethane water is suitable, other choices are amines, strong acids or strong alkalis. The activator's role is to disrupt the molecular and intermolecular bonds in the paint film and assist with weakening this. Its composition depends on the character of the paint to be removed. Mineral acids are used for epoxy resins to hydrolyze their ether bonds. Alkaline activators are usually based on sodium hydroxide. Some cosolvents double as activators. Amine activators, alkalines weaker than inorganic hydroxides, are favored when the substrate could be corroded by strong acids or bases.

Surfactants assist with wetting the surface, increasing the area of where the solvent can penetrate the paint layer. Anionic surfactants (e.g., dodecyl benzenesulfonate or sodium xylene sulfonate) are used for acidic formulas, cationic or non-ionic are suitable for alkaline formulas. Paint strippers containing surfactants are excellent brush cleaners.

Thickeners are used for thixotropic formulas to help the mixture form gel that adheres to vertical surfaces and to reduce the evaporation of the solvents, thus prolonging the time the solvent can penetrate the paint. Cellulose-based agents, e.g., hydroxypropyl cellulose, are commonly used for mixtures that are not extremely acidic or basic; under such conditions cellulose undergoes hydrolysis and loses effectiveness, so fumed silica is used for these instead. Another possibility is using waxes (usually paraffin wax or polyethylene or polypropylene derivatives), or polyacrylate gels.

Corrosion inhibitors are added to the formula to protect the underlying substrate and the paint stripper storage vessel (usually a steel can) from corrosion. Dichloromethane decomposes with time to hydrochloric acid, which readily reacts with propylene oxide or butylene oxide and therefore is removed from the solution. Chromate-based inhibitors give the mixture a characteristic yellow color. Other possibilities include polyphosphates, silicates, borates, and various antioxidants.

Sequestrants and chelating agents are used to "disarm" metal ions present in the solution, which could otherwise reduce the efficiency of other components, and assist with cleaning stains, which often contain metal compounds. The most common sequestrants used in paint strippers are EDTA, tributyl phosphate, and sodium phosphate.

Colorants may be added.

Alternatives

Heat guns are an alternative to chemical paint strippers. When heated, softened paint clumps and is easier to contain. High-temperature heat guns at 1,100 °F (590 °C) or more create toxic lead fumes in lead-based paint, [6] [7] but low-temperature heat guns and 400 °F (200 °C) infrared paint removers do not create lead fumes. [8] Fire is a possible hazard of using heat guns.

Steam can be used on large surfaces or items to be stripped, such as window sash, can be placed inside a steam box. [9]

Local laws

Lead-based paint is banned in the United States. Removing old lead-based paint can disperse lead and cause lead poisoning, leading several US workplace and environmental regulations address removal of old paint that could contain lead. [10]

See also

Related Research Articles

<span class="mw-page-title-main">Solvent</span> Substance dissolving a solute resulting in a solution

A solvent is a substance that dissolves a solute, resulting in a solution. A solvent is usually a liquid but can also be a solid, a gas, or a supercritical fluid. Water is a solvent for polar molecules, and the most common solvent used by living things; all the ions and proteins in a cell are dissolved in water within the cell.

<span class="mw-page-title-main">Sodium hydroxide</span> Chemical compound with formula NaOH

Sodium hydroxide, also known as lye and caustic soda, is an inorganic compound with the formula NaOH. It is a white solid ionic compound consisting of sodium cations Na+ and hydroxide anions OH.

<span class="mw-page-title-main">Haloalkane</span> Group of chemical compounds derived from alkanes containing one or more halogens

The haloalkanes are alkanes containing one or more halogen substituents. They are a subset of the general class of halocarbons, although the distinction is not often made. Haloalkanes are widely used commercially. They are used as flame retardants, fire extinguishants, refrigerants, propellants, solvents, and pharmaceuticals. Subsequent to the widespread use in commerce, many halocarbons have also been shown to be serious pollutants and toxins. For example, the chlorofluorocarbons have been shown to lead to ozone depletion. Methyl bromide is a controversial fumigant. Only haloalkanes that contain chlorine, bromine, and iodine are a threat to the ozone layer, but fluorinated volatile haloalkanes in theory may have activity as greenhouse gases. Methyl iodide, a naturally occurring substance, however, does not have ozone-depleting properties and the United States Environmental Protection Agency has designated the compound a non-ozone layer depleter. For more information, see Halomethane. Haloalkane or alkyl halides are the compounds which have the general formula "RX" where R is an alkyl or substituted alkyl group and X is a halogen.

<span class="mw-page-title-main">Base (chemistry)</span> Type of chemical substance

In chemistry, there are three definitions in common use of the word "base": Arrhenius bases, Brønsted bases, and Lewis bases. All definitions agree that bases are substances that react with acids, as originally proposed by G.-F. Rouelle in the mid-18th century.

<span class="mw-page-title-main">Aluminium hydroxide</span> Chemical compound

Aluminium hydroxide, Al(OH)3, is found in nature as the mineral gibbsite and its three much rarer polymorphs: bayerite, doyleite, and nordstrandite. Aluminium hydroxide is amphoteric, i.e., it has both basic and acidic properties. Closely related are aluminium oxide hydroxide, AlO(OH), and aluminium oxide or alumina, the latter of which is also amphoteric. These compounds together are the major components of the aluminium ore bauxite. Aluminium hydroxide also forms a gelatinous precipitate in water.

<span class="mw-page-title-main">Potassium hydroxide</span> Inorganic compound (KOH)

Potassium hydroxide is an inorganic compound with the formula KOH, and is commonly called caustic potash.

Sodium silicate is a generic name for chemical compounds with the formula Na
2x
Si
y
O
2y+x
or (Na
2
O)
x
·(SiO
2
)
y
, such as sodium metasilicate Na
2
SiO
3
, sodium orthosilicate Na
4
SiO
4
, and sodium pyrosilicate Na
6
Si
2
O
7
. The anions are often polymeric. These compounds are generally colorless transparent solids or white powders, and soluble in water in various amounts.

<span class="mw-page-title-main">Dichloromethane</span> Chemical compound

Dichloromethane is an organochlorine compound with the formula CH2Cl2. This colorless, volatile liquid with a chloroform-like, sweet odor is widely used as a solvent. Although it is not miscible with water, it is slightly polar, and miscible with many organic solvents.

<span class="mw-page-title-main">Trisodium phosphate</span> Chemical compound

Trisodium phosphate (TSP) is an inorganic compound with the chemical formula Na3PO4. It is a white, granular or crystalline solid, highly soluble in water, producing an alkaline solution. TSP is used as a cleaning agent, builder, lubricant, food additive, stain remover, and degreaser.

<span class="mw-page-title-main">Calcium hydroxide</span> Inorganic compound of formula Ca(OH)2

Calcium hydroxide (traditionally called slaked lime) is an inorganic compound with the chemical formula Ca(OH)2. It is a colorless crystal or white powder and is produced when quicklime (calcium oxide) is mixed with water. It has many names including hydrated lime, caustic lime, builders' lime, slaked lime, cal, and pickling lime. Calcium hydroxide is used in many applications, including food preparation, where it has been identified as E number E526. Limewater, also called milk of lime, is the common name for a saturated solution of calcium hydroxide.

<span class="mw-page-title-main">Flux (metallurgy)</span> Chemical used in metallurgy for cleaning or purifying molten metal

In metallurgy, a flux is a chemical cleaning agent, flowing agent, or purifying agent. Fluxes may have more than one function at a time. They are used in both extractive metallurgy and metal joining.

<span class="mw-page-title-main">Chemical burn</span> Medical condition

A chemical burn occurs when living tissue is exposed to a corrosive substance or a cytotoxic agent. Chemical burns follow standard burn classification and may cause extensive tissue damage. The main types of irritant and/or corrosive products are: acids, bases, oxidizers / reducing agents, solvents, and alkylants. Additionally, chemical burns can be caused by biological toxins and by some types of cytotoxic chemical weapons, e.g., vesicants such as mustard gas and Lewisite, or urticants such as phosgene oxime.

<span class="mw-page-title-main">Cellulose triacetate</span> Chemical compound

Cellulose triacetate, triacetate, CTA or TAC is a chemical compound produced from cellulose and a source of acetate esters, typically acetic anhydride. Triacetate is commonly used for the creation of fibres and film base. It is chemically similar to cellulose acetate. Its distinguishing characteristic is that in triacetate, at least "92 percent of the hydroxyl groups are acetylated." During the manufacture of triacetate, the cellulose is completely acetylated; whereas in normal cellulose acetate or cellulose diacetate, it is only partially acetylated. Triacetate is significantly more heat resistant than cellulose acetate.

A relaxer is a type of lotion or cream generally used by people with tight curls or very curly hair which makes hair easier to straighten by chemically "relaxing" the natural curls. The active agent is usually a strong alkali, although some formulations are based on ammonium thioglycolate or formaldehyde.

<span class="mw-page-title-main">Laundry detergent</span> Type of detergent used for cleaning laundry

Laundry detergent is a type of detergent used for cleaning dirty laundry (clothes). Laundry detergent is manufactured in powder and liquid form.

Potassium <i>tert</i>-butoxide Chemical compound

Potassium tert-butoxide (or potassium t-butoxide) is a chemical compound with the formula [(CH3)3COK]n (abbr. KOtBu). This colourless solid is a strong base (pKa of conjugate acid around 17), which is useful in organic synthesis. The compound is often depicted as a salt, and it often behaves as such, but its ionization depends on the solvent.

<span class="mw-page-title-main">Cleaning agent</span> Substance used to remove dirt or other contaminants

Cleaning agents or hard-surface cleaners are substances used to remove dirt, including dust, stains, foul odors, and clutter on surfaces. Purposes of cleaning agents include health, beauty, removing offensive odor, and avoiding the spread of dirt and contaminants to oneself and others. Some cleaning agents can kill bacteria and clean at the same time. Others, called degreasers, contain organic solvents to help dissolve oils and fats.

Stain removal is the process of removing a mark or spot left by one substance on a specific surface like a fabric. A solvent or detergent is generally used to conduct stain removal and many of these are available over the counter.

<span class="mw-page-title-main">Conservation and restoration of frescos</span> Art preservation techniques

The conservation and restoration of frescoes is the process of caring for and maintaining frescos, and includes documentation, examination, research, and treatment to insure their long-term viability, when desired.

Chemical drain cleaners or openers are pure or mixtures of chemicals used to unclog drains that are blocked by hair, food, or other organic materials. They are often accompanied by other mechanical drain cleaners for the optimal effect. Chemical drain cleaners are available through hardware stores, although some may be intended for use by licensed plumbers. They may contain either strong acids or strong alkalis. These cleaners contain chemicals that dissolve at least some of the material causing the clog.

References

  1. Active Interest Media, Inc. (May–June 2001). "Old-House Journal". Old House Journal. Active Interest Media, Inc. ISSN   0094-0178.
  2. MacIsaac, J., Harrison, R., Krishnaswami, J., McNary, J., Suchard, J., Boysen-Osborn, M., Cierpich, H., Styles, L. and Shusterman, D. (2013), "Fatalities due to dichloromethane in paint strippers: A continuing problem". Am. J. Ind. Med. doi: 10.1002/ajim.22167 http://onlinelibrary.wiley.com/doi/10.1002/ajim.22167/abstract?deniedAccessCustomisedMessage=&userIsAuthenticated=false accessed 6/1/2013
  3. Nat. Toxicology Program (NTP) (NIH) (8 October 2011). Report on Carcinogens (12th Ed. ). DIANE Publishing. ISBN   978-1-4379-8736-2.
  4. "Final Rule on Regulation of Methylene Chloride in Paint and Coating Removal for Consumer Use". United States Environmental Protection Agency.
  5. Hoang, Anh; Fagan, Kathleen; Cannon, Dawn L.; Rayasam, Swati D. G.; Harrison, Robert; Shusterman, Dennis; Singla, Veena (2021-06-01). "Assessment of Methylene Chloride–Related Fatalities in the United States, 1980-2018". JAMA Internal Medicine. 181 (6): 797–805. doi:10.1001/jamainternmed.2021.1063. ISSN   2168-6106. PMC   8056315 . PMID   33871539.
  6. Reducing Lead Hazards when Remodeling Your Home. U.S. Environmental Protection Agency, Office of Pollution Prevention and Toxics. 1997.
  7. Petit, Georges, and Donald Grant. The manufacture and comparative merits of white lead and zinc white paints. London: Scott, Greenwood & Son;, 1907. 13. Print. This source states that lead vapors are given off around 400 °F (200 °C) http://www.mediafire.com/view/1xyimc3wdo3/manufacturecompa00petirich.pdf
  8. Thomas, Baker, "All About Exterior Paint", "This Old House Magazine" 2012. http://www.thisoldhouse.com/toh/photos/0,,20586187_21145196,00.html
  9. Old-House Journal. Active Interest Media, Inc.
  10. Beckley, Bob; Groenier, James (December 2007). "Lead-Based Paint: Planning Your Paint Removal Project". T&D Pubs. United States Forest Service. Archived from the original on 2019-02-02.