Ceramic tile cutters are used to cut tiles to a required size or shape. They come in a number of different forms, from basic manual devices to complex attachments for power tools. [1]
The ceramic tile cutter works by first scratching a straight line across the surface of the tile with a hardened metal wheel and then applying pressure directly below the line and on each side of the line on top. Snapping pressure varies widely, some mass-produced models exerting over 750 kg.
The cutting wheel and breaking jig are combined in a carriage that travels along one or two beams to keep the carriage angled correctly and the cut straight. The beam(s) may be height adjustable to handle different thicknesses of tiles.
The base of the tool may have adjustable fences for angled cuts and square cuts and fence stops for multiple cuts of exactly the same size.
The scoring wheel is easily replaceable.
The first tile cutter was designed to facilitate the work and solve the problems that masons had when cutting hydraulic mosaic or encaustic cement tiles (a type of decorative tile with pigmented cement, highly used in 50s, due to the high strength needed because of the high hardness and thickness of these tiles).
Over the time the tool evolved, incorporating elements that made it more accurate and productive. The first cutter had an iron point to scratch the tiles. It was later replaced by the current tungsten carbide scratching wheel.
Another built-in device introduced in 1960 was the snapping element. It allowed users to snap the tiles easily and not with the bench, the cutter handle or hitting the tile with a knee as it was done before. This was a revolution in the cutting process of the ceramic world.
Tile nippers are similar to small pairs of pincers, with part of the width of the tool removed so that they can be fit into small holes. They can be used to break off small edges of tiles that have been scored or nibble out small chips enlarging holes etc.
A simple hand held glass cutter is capable of scoring smooth surface glazes allowing the tile to be snapped.
The harder grades of ceramic tiles like fully vitrified porcelain tiles, stone tiles, and some clay tiles with textured surfaces have to be cut with a diamond blade. The diamond blades are mounted in:
An angle grinder can be used for short, sometimes curved cuts. It can also be used for L-shaped cuts and for making holes. It can be used dry and, more rarely, wet.
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.
Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.
A grinding machine, often shortened to grinder, is a power tool used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
An angle grinder, also known as a side grinder or disc grinder, is a handheld power tool used for grinding and polishing. Although developed originally as tools for rigid abrasive discs, the availability of an interchangeable power source has encouraged their use with a wide variety of cutters and attachments.
A miter saw or mitre saw is a saw used to make accurate crosscuts and miters in a workpiece by positioning a mounted blade onto a board. A miter saw in its earliest form was composed of a back saw in a miter box, but in modern implementation consists of a powered circular saw that can be positioned at a variety of angles and lowered onto a board positioned against a backstop called the fence.
Grinding wheels are wheels that contain abrasive compounds for grinding and abrasive machining operations. Such wheels are also used in grinding machines.
A grinding dresser or wheel dresser is a tool to dress the surface of a grinding wheel. Grinding dressers are used to return a wheel to its original round shape, to expose fresh grains for renewed cutting action, or to make a different profile on the wheel's edge. Utilizing pre-determined dressing parameters will allow the wheel to be conditioned for optimum grinding performance while truing and restoring the form simultaneously.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape.
A jointer or in some configurations, a jointer-planer is a woodworking machine used to produce a flat surface along a board's length. As a jointer, the machine operates on the narrow edge of boards, preparing them for use as butt joint or gluing into panels. A planer-jointer setup has the width that enables smoothing ('surface planing') and leveling the faces (widths) of boards small enough to fit the tables.
In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The majority of these tools are designed exclusively for metals.
Knife making is the process of manufacturing a knife by any one or a combination of processes: stock removal, forging to shape, welded lamination or investment cast. Typical metals used come from the carbon steel, tool, or stainless steel families. Primitive knives have been made from bronze, copper, brass, iron, obsidian, and flint.
A hole saw, also known as a hole cutter, is a saw blade of annular (ring) shape, whose annular kerf creates a hole in the workpiece without having to cut up the core material. It is used in a drill. Hole saws typically have a pilot drill bit (arbor) at their center to keep the saw teeth from walking. The fact that a hole saw creates the hole without needing to cut up the core often makes it preferable to twist drills or spade drills for relatively large holes (especially those larger than 25 millimetres. The same hole can be made faster and using less power.
Porcelain tiles or ceramic tiles are either tiles made of porcelain, or relatively tough ceramic tiles made with a variety of materials and methods, that are suitable for use as floor tiles, or for walls. They have a low water absorption rate, generally less than 0.5 percent. The clay used to build porcelain tiles is generally denser than ceramic tiles. They can either be glazed or unglazed. Porcelain tiles are one type of vitrified tiles and are sometimes referred to as porcelain vitrified tiles.
A diamond tool is a cutting tool with diamond grains fixed on the functional parts of the tool via a bonding material or another method. As diamond is a superhard material, diamond tools have many advantages as compared with tools made with common abrasives such as corundum and silicon carbide.
A glass cutter is a tool used to make a shallow score in one surface of a piece of glass that is to be broken in two pieces, for example to fit a window. The scoring makes a split in the surface of the glass which encourages the glass to break along the score. This is not to be confused with the tools used to make cut glass objects.
Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.
Surface grinding is done on flat surfaces to produce a smooth finish.
A disc cutter is a specialised, often hand-held, power tool used for cutting hard materials, ceramic tile, metal, concrete, and stone for example. This tool is very similar to an angle grinder, chop saw, or even a die grinder, with the main difference being the cutting disc itself. This tool is highly efficient at cutting very hard materials, especially when compared to hand tools.
A jigsaw is a saw which uses a reciprocating blade to cut irregular curves, such as stenciled designs, in wood, metal, or other materials.