Grout

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Smoothing grout between tiles with a rubber grout float. Applying grout.jpg
Smoothing grout between tiles with a rubber grout float.

Grout is a dense substance that flows like a liquid yet hardens upon application, and it gets used to fill gaps or to function as reinforcement in existing structures. [1] Grout is generally a mixture of water, cement, and sand, and it frequently gets employed in efforts such as pressure grouting, embedding rebar in masonry walls, connecting sections of precast concrete, filling voids, and sealing joints such as those between tiles. Common uses for grout in the household include filling in tiles of shower floors and kitchen tiles. It is often color tinted when it has to be kept visible and sometimes includes fine gravel when being used to fill large spaces (such as the cores of concrete blocks). Unlike other structural pastes such as plaster or joint compound, correctly mixed and applied grout forms a water-resistant seal.

Contents

Although both grout and its close relative, mortar, are applied as a thick suspension and harden over time, grout is distinguished [2] by its low viscosity and lack of lime (added to mortar for pliability); grout is thin so it flows readily into gaps, while mortar is thick enough to support not only its own weight, but also that of masonry placed above it. [1] Grout is also similar to concrete, but grout is distinguished by having only very fine aggregate (sand) and by generally containing a higher ratio of water to achieve the low desired viscosity.

The materials "caulk" and "grout" may be confused for each other or otherwise subject to misunderstandings. While each are used in building maintenance to a significant degree, the former is usually made up of a fluid silicone or polyurethane type of chemical substance while the latter consists of a specific mixture based on many fine particles, with the aforementioned household use of grout relying on its basis in cement being important. In addition, caulk remains flexible after it dries, which contrasts with the utilization of grout. Projects involving a lot of work involving grout frequently take place with the goals of preventing both dirt and moisture from getting under tiles. [3]

Varieties

Grout varieties include tiling, flooring, resin, nonshrinking, structural, and thixotropic grouts. [4] The use of enhancing admixtures increases the quality of cement-based materials and leads to greater uniformity of hardened properties. [5]

Tiling grout is often used to fill the spaces between tiles or mosaics and to secure tile to its base. Although ungrouted mosaics do exist, most have grout between the tesserae. Tiling grout is also cement-based, and is produced in sanded and unsanded varieties, which affects the strength, size, and appearance of the grout. [6] The sanded variety contains finely ground silica sand; unsanded is finer and produces a smoother final surface. They are often enhanced with polymers and/or latex. [7]

Structural grout is often used in reinforced masonry to fill voids in masonry housing reinforcing steel, securing the steel in place, and bonding it to the masonry. [2] Nonshrinking grout is used beneath metal bearing plates to ensure a consistent bearing surface between the plate and its substrate, which adds stability and allows for higher load transfers. [8]

Portland cement is the most common cementing agent in grout, but thermoset polymer matrix grouts based on thermosets such as urethanes and epoxies are also popular. [9]

Portland cement-based grouts include different varieties depending on the particle size of the ground clinker used to make the cement, with a standard size around 15 microns, microfine from 610 microns, and ultrafine below 5 microns. Finer particle sizes let the grout penetrate more deeply into a fissure. Because these grouts depend on the presence of sand for their basic strength, they are often somewhat gritty when finally cured and hardened.

From the different types of grout, a suitable one has to be chosen depending on the load. For example, a load up to 7.5 tons can be expected for a garage access [two-component pavement joint mortar (traffic load)], whereas a cobbled garden path is only designed for a pedestrian load [one-component pavement joint mortar (pedestrian load)]. Furthermore, various substructures determine whether the type of grout should be permanently permeable to water or waterproof, for example, by concrete subfloor.

Tools and treatments

Tools associated with groutwork include:

See also

Related Research Articles

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Flooring is the general term for a permanent covering of a floor, or for the work of installing such a floor covering. Floor covering is a term to generically describe any finish material applied over a floor structure to provide a walking surface. Both terms are used interchangeably but floor covering refers more to loose-laid materials.

<span class="mw-page-title-main">Stonemasonry</span> Creation of buildings, structures, and sculpture using stone

Stonemasonry or stonecraft is the creation of buildings, structures, and sculpture using stone as the primary material. Stonemasonry is the craft of shaping and arranging stones, often together with mortar and even the ancient lime mortar, to wall or cover formed structures.

<span class="mw-page-title-main">Terrazzo</span> Cementitious composite material, usually used in flooring

Terrazzo is a composite material, poured in place or precast, which is used for floor and wall treatments. It consists of chips of marble, quartz, granite, glass, or other suitable material, poured with a cementitious binder, polymeric, or a combination of both. Metal strips often divide sections, or changes in color or material in a pattern. Additional chips may be sprinkled atop the mix before it sets. After it is cured it is ground and polished smooth or otherwise finished to produce a uniformly textured surface. "Terrazzo" is also often used to describe any pattern similar to the original terrazzo floors. Modern forms of terrazzo include polished concrete.

<span class="mw-page-title-main">Mortar (masonry)</span> Workable paste that hardens to bind building blocks

Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colours or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft clay, as those used between bricks, as well as cement mortar. The word "mortar" comes from the Old French word mortier, "builder's mortar, plaster; bowl for mixing." (13c.).

<span class="mw-page-title-main">Trowel</span> Hand tool

A trowel is a small hand tool used for digging, applying, smoothing, or moving small amounts of viscous or particulate material. Common varieties include the masonry trowel, garden trowel, and float trowel.

<span class="mw-page-title-main">Concrete block</span> Standard-sized block used in construction

A concrete block, also known as a cinder block in North American English, breeze block in British English, concrete masonry unit (CMU), or by various other terms, is a standard-size rectangular block used in building construction. The use of blockwork allows structures to be built in the traditional masonry style with layers of staggered blocks.

This page is a list of construction topics.

<span class="mw-page-title-main">Ferrocement</span> System of reinforced mortar or plaster

Ferrocement or ferro-cement is a system of construction using reinforced mortar or plaster applied over an "armature" of metal mesh, woven, expanded metal, or metal-fibers, and closely spaced thin steel rods such as rebar. The metal commonly used is iron or some type of steel, and the mesh is made with wire with a diameter between 0.5 mm and 1 mm. The cement is typically a very rich mix of sand and cement in a 3:1 ratio; when used for making boards, no gravel is used, so that the material is not concrete.

<span class="mw-page-title-main">Repointing</span> Repair of exterior mortar

Repointing is the process of renewing the pointing, which is the external part of mortar joints, in masonry construction. Over time, weathering and decay cause voids in the joints between masonry units, usually in bricks, allowing the undesirable entrance of water. Water entering through these voids can cause significant damage through frost weathering and from salt dissolution and deposition. Repointing is also called pointing, or pointing up, although these terms more properly refer to the finishing step in new construction. Tuckpointing is also commonly used as a synonym, though its formal definition is technically different.

<span class="mw-page-title-main">Plasterwork</span> Construction or ornamentation done in plaster or a similar material

Plasterwork is construction or ornamentation done with plaster, such as a layer of plaster on an interior or exterior wall structure, or plaster decorative moldings on ceilings or walls. This is also sometimes called pargeting. The process of creating plasterwork, called plastering or rendering, has been used in building construction for centuries. For the art history of three-dimensional plaster, see stucco.

<span class="mw-page-title-main">Lime mortar</span> Building material

Lime mortar or torching is a masonry mortar composed of lime and an aggregate such as sand, mixed with water. It is one of the oldest known types of mortar, used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.

<span class="mw-page-title-main">Sealant</span> Substance used to block the passage of fluids through openings

Sealant is a substance used to block the passage of fluids through openings in materials, a type of mechanical seal. In building construction sealant is sometimes synonymous with caulk and also serve the purposes of blocking dust, sound and heat transmission. Sealants may be weak or strong, flexible or rigid, permanent or temporary. Sealants are not adhesives but some have adhesive qualities and are called adhesive-sealants or structural sealants.

<span class="mw-page-title-main">Cement board</span> Backing board used in building construction

A cement board is a combination of cement and reinforcing fibers formed into sheets, of varying thickness that are typically used as a tile backing board. Cement board can be nailed or screwed to wood or steel studs to create a substrate for vertical tile and attached horizontally to plywood for tile floors, kitchen counters and backsplashes. It can be used on the exterior of buildings as a base for exterior plaster (stucco) systems and sometimes as the finish system itself.

<span class="mw-page-title-main">Decorative concrete</span> Concrete as an aesthetic enhancement

Decorative concrete is the use of concrete as not simply a utilitarian medium for construction but as an aesthetic enhancement to a structure, while still serving its function as an integral part of the building itself such as floors, walls, driveways, and patios.

Thinset is an adhesive mortar made of cement, fine sand and a water-retaining agent such as an alkyl derivative of cellulose. It is usually used to attach tile or stone to surfaces such as cement or concrete. The adoption of a thinset mortar based installation method has led to an expansion in the usage of ceramic tiles throughout the latter half of the 20th century. Further, It is particularly popular among mosaicists for outdoor applications.

<span class="mw-page-title-main">Cement render</span> Mortar mix of sand and cement for wall application

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<span class="mw-page-title-main">Polished concrete</span> Concrete which has been mechanically ground, honed, and polished

Polished concrete is a multi-step process where a concrete floor is mechanically ground, honed and polished with bonded abrasives in order to achieve a desired level of sheen or gloss.

<span class="mw-page-title-main">Self-leveling concrete</span>

Self-leveling concrete has polymer-modified cement that has high flow characteristics and, in contrast to traditional concrete, does not require the addition of excessive amounts of water for placement. Self-leveling concrete is typically used to create a flat and smooth surface with a compressive strength similar to or higher than that of traditional concrete prior to installing interior floor coverings. Self-leveling concrete has increased in popularity as the degree of flatness and smoothness required for floor covering products has increased, with vinyl goods becoming thinner and floor tiles becoming larger, for example.

A traditional method for the installation of tile and stone which involves setting the tile or stone into a mortar bed which has been packed over a surface.

References

  1. 1 2 "Not mortar, not concretegrout!". Masonry Advisory Council. 28 April 2015. Archived from the original on 2015-09-07. Retrieved 2015-09-13.
  2. 1 2 Beall, Christine (1987). Masonry Design and Detailing for Architects, Engineers and Builders. McGraw-Hill. p. 103. ISBN   978-0-07-004223-0.
  3. Freitas, Taylor (August 13, 2024). "Grout vs. Caulk: Which Is Best for Your Project?". Angi.com. Angi . Retrieved December 11, 2024.
  4. "Types of Grout: Picking the Right Grout for Your Project". Home Reference. 2019. Retrieved 2021-03-31.
  5. "Influence of thixotropy on stability characteristics of cement grout and concrete". Research Gate. 2002. Retrieved 2021-03-31.
  6. "Selecting and Specifying Mortar and Grout for Unit Masonry" (PDF). Portland Cement Association. 1998. Retrieved 2021-03-31.
  7. "Polymer Thinsets and Grout". FCI Mag. 2002-01-23. Retrieved 2021-03-31.
  8. "Grout or General Purpose Non Shrink Grout" . Retrieved 2021-03-31.
  9. 1 2 DM Harrison, The Grouting Handbook, A Step-by-Step Guide for Foundation Design and Machinery Installation, Elsevier Press, 2013, ISBN   978-0-12-416585-4