Stone flaming or thermaling is the application of high temperature to the surface of stone to make it look like natural weathering. [1] [2] The sudden application of a torch to the surface of stone causes the surface layer to expand and flake off, exposing rough stone.
Flaming works well on granite, because granite is made up of minerals with differing heat expansion rates.
After removing a rock from a quarry, the rock is sliced into multiple flat slabs using a diamond gang saw. The saw leaves flat surfaces with circular marks. Flaming is done by wetting, and then running an oxygen-acetylene or oxygen-propane torch over the surface. As shown in both pictures, the torch is usually held at a 45 degree angle to the stone, so that released glowing sand grains are blown away in a harmless direction.
Alternative techniques for creating a rough surface on sawed stone include:
Weathering is the deterioration of rocks, soils and minerals as well as wood and artificial materials through contact with water, atmospheric gases, and biological organisms. Weathering occurs in situ, and so is distinct from erosion, which involves the transport of rocks and minerals by agents such as water, ice, snow, wind, waves and gravity.
Stonemasonry or stonecraft is the creation of buildings, structures, and sculpture using stone as the primary material. It is one of the oldest activities and professions in human history. Many of the long-lasting, ancient shelters, temples, monuments, artifacts, fortifications, roads, bridges, and entire cities were built of stone. Famous works of stonemasonry include the Egyptian pyramids, the Taj Mahal, Cusco's Incan Wall, Easter Island's statues, Angkor Wat, Borobudur, Tihuanaco, Tenochtitlan, Persepolis, the Parthenon, Stonehenge, the Great Wall of China, and Chartres Cathedral.
A cabochon is a gemstone that has been shaped and polished, as opposed to faceted. The resulting form is usually a convex (rounded) obverse with a flat reverse. Cabochon was the default method of preparing gemstones before gemstone cutting developed.
Cobblestone is a natural building material based on cobble-sized stones, and is used for pavement roads, streets, and buildings.
Stone carving is an activity where pieces of rough natural stone are shaped by the controlled removal of stone. Owing to the permanence of the material, stone work has survived which was created during our prehistory or past time.
A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection, marking out (layout), and tooling setup. The surface plate is often used as the baseline for all measurements to a workpiece, therefore one primary surface is finished extremely flat with tolerances below 11.5 μm or 0.0115 mm per 2960 mm for a grade 0 plate. Surface plates are a common tool in the manufacturing industry and are often fitted with mounting points so that it can be an integrated structural element of a machine such as a coordinate-measuring machine, precision optical assembly, or other high precision scientific & industrial machine. Plates are typically square or rectangular, although they may be cut to any shape.
A concrete slab is a common structural element of modern buildings, consisting of a flat, horizontal surface made of cast concrete. Steel-reinforced slabs, typically between 100 and 500 mm thick, are most often used to construct floors and ceilings, while thinner mud slabs may be used for exterior paving .
Dimension stone is natural stone or rock that has been selected and finished to specific sizes or shapes. Color, texture and pattern, and surface finish of the stone are also normal requirements. Another important selection criterion is durability: the time measure of the ability of dimension stone to endure and to maintain its essential and distinctive characteristics of strength, resistance to decay, and appearance.
Semi-finished casting products are intermediate castings produced in a steel mill that need further processing before being finished goods. There are four types: ingots, blooms, billets, and slabs.
Fire polishing, also known as flame polishing, is a method of polishing a material, usually glass or thermoplastics, by exposing it to a flame or heat. When the surface of the material briefly melts, surface tension smooths the surface. Operator skill is critical with this method. When done properly, flame plastic polishing produces the clearest finish, especially when polishing acrylic. This method is most applicable to flat external surfaces. Flame polishing is frequently used in acrylic plastic fabrication because of its high speed compared to abrasive methods. In this application, an oxyhydrogen torch is typically used, one reason being that the flame chemistry is unlikely to contaminate the plastic.
Exfoliation joints or sheet joints are surface-parallel fracture systems in rock, and often leading to erosion of concentric slabs. (See Joint ).
A countertop, also counter top, counter, benchtop, worktop or kitchen bench, bunker is a raised, firm, flat, and horizontal surface. They are built for work in kitchens or other food preparation areas, bathrooms or lavatories, and workrooms in general. The surface is frequently installed upon and supported by cabinets, positioned at an ergonomic height for the user and the particular task for which it is designed. A countertop may be constructed of various materials with different attributes of functionality, durability and aesthetics, and may have built-in appliances, or accessory items relative to the intended application.
A bush hammer, also known as an axe hammer, is a masonry tool used to texturize stone and concrete. The term is derived from the German word bosshammer, where Old German bossen meant "to beat".
Smouldering or smoldering is the slow, flameless form of combustion, sustained by the heat evolved when oxygen directly attacks the surface of a condensed-phase fuel. Many solid materials can sustain a smouldering reaction, including coal, cellulose, wood, cotton, tobacco, cannabis, peat, plant litter, humus, synthetic foams, charring polymers including polyurethane foam and some types of dust. Common examples of smouldering phenomena are the initiation of residential fires on upholstered furniture by weak heat sources, and the persistent combustion of biomass behind the flaming front of wildfires.
Engineered stone is a composite material made of crushed stone bound together by an adhesive to create a solid surface, (most commonly polymer resin, with some newer versions using cement mix). This category includes engineered quartz (SiO2), polymer concrete and engineered marble stone. The application of these products depends on the original stone used. For engineered marbles the most common application is indoor flooring and walls, while the quartz based product is used primarily for kitchen countertops as an alternative to laminate or granite. Related materials include geopolymers and cast stone. Unlike terrazzo, the material is factory made in either blocks or slabs, cut and polished by fabricators, and assembled at the worksite.
Oxy-fuel welding and oxy-fuel cutting are processes that use fuel gases and oxygen to weld or cut metals. French engineers Edmond Fouché and Charles Picard became the first to develop oxygen-acetylene welding in 1903. Pure oxygen, instead of air, is used to increase the flame temperature to allow localized melting of the workpiece material in a room environment. A common propane/air flame burns at about 2,250 K, a propane/oxygen flame burns at about 2,526 K, an oxyhydrogen flame burns at 3,073 K and an acetylene/oxygen flame burns at about 3,773 K.
Polished concrete is a multi-step process where a concrete floor is mechanically ground, honed and polished with bonded abrasives in order to cut a concrete floor's surface. It is then refined with each cut in order to achieve a specified level of appearance.
Slab climbing is a type of rock climbing where the rock face is at an angle less steep than vertical. It is characterized by balance- and friction-dependent moves on very small holds. It is often not leadable, or climbable from the ground up, unless it has pre-drilled bolts to protect the climb, making most slab climbs either top rope climbing or sport climbing. Special techniques such as smearing are necessary to climb slab. It is a type of face climbing and is distinctly different from crack climbing. Slab climbing is a relatively new area of climbing, having become more popular in the last 30 years, and some of the highest graded routes are currently being realized.
Flame treatment is the application of a gas flame to the surface of a material to improve adhesion.
Exfoliating granite is a granite undergoing exfoliation, or onion skin weathering (desquamation). The external delaminated layers of granite are gradually produced by the cyclic variations of temperature at the surface of the rock in a process also called spalling. Frost and ice expansion in the joints during the winter accelerate the alteration process while the most unstable loosen external layers are removed by gravity assisted by runoff water.