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A punch is a tool used to indent or create a hole through a hard surface. They usually consist of a hard metal rod with a narrow tip at one end and a broad flat "butt" at the other. When used, the narrower end is pointed against a target surface and the broad end is struck with a hammer or mallet, causing the blunt force of the blow to be transmitted through the rod body and focused more sharply onto a small area. Typically, woodworkers use a ball-peen hammer to strike a punch.
Punches are used to drive fasteners such as nails and dowels, making a hole, or forming an indentation or impression of the tip on a work piece. Decorative punches may also be used to create a pattern or even form an image.[ citation needed ]
Metal pins and similar connectors are driven in or out of holes using a pin punch.
For removal, first use a starter punch to loosen the pin, then use a pin punch to finish.
A center punch is used to mark the center of a point. It is usually used to mark the center of a hole when drilling holes. A drill has the tendency to "wander" if it does not start in a recess. A center punch forms a large enough dimple to "guide" the tip of the drill. The tip of a center punch has an angle between 60 and 90 degrees. [1] When drilling larger holes, where the drill bit is wider than the indentation produced by a center punch, the drilling of a pilot hole is usually needed.
An automatic center punch operates without the need for a hammer.
A prick punch is similar to a center punch but used for marking out. It has a sharper angled tip to produce a narrower and deeper indentation. The indentation can then be enlarged with a center punch for drilling. The tip of a prick punch is 60 degrees (the angle depends on what type of prick punch one is using). [1] It is also known as a dot punch.
A transfer punch is a punch (usually in an index set) of a specific outer diameter that is non-tapered and extends the entire length of the punch (except for the tip). It is used to tightly fit the tolerances of an existing hole and, when struck, precisely transfer the center of that hole to another surface. It can be used, for example, to duplicate the hole patterns in a part, or precisely set locations for threaded holes (created by drilling and tapping) to bolt an object to a surface.
A drift "punch" is misleadingly named; it is not used as a punch in the traditional sense of the term. A drift punch, or drift pin, or lineup punch, is used as an aid in aligning bolt or rivet holes prior to inserting a fastener. A drift punch is constructed as a tapered rod, with the hammer acting on the large end of the taper. The long end of a drift punch is placed into the semi-aligned bolt holes of two separate components, and then driven into the hole. As it is driven in, the taper forces the two components into alignment, allowing for easy insertion of the fastener. Unlike most punches, force is never (and should never be) applied to the tip, or end of a drift pin.
Roll pin punches are used to drive roll pins. Standard pin punches should never be used on a roll pin. Because of the hollow, thin wall construction of a roll pin, a standard pin punch will often collapse, mar or distort the end of the pin or be driven into, and jammed inside, the hollow core of the roll pin. When choosing a roll pin punch, select one that is no larger than the compressed diameter of the pin. If a punch is used that is larger than the pin, the surrounding metal in which the pin is seated can be damaged. Also, a roll pin punch should not be used which is smaller than the compressed diameter of the pin. If this occurs, it may be possible to drive the punch through the hollow center of the roll pin.
Roll pin punches are designed with a small projection in the center of the pin tip to support the circumference of the roll pin. The tips of roll pin punches are not flat and should never be used on regular solid pins. If a roll pin punch is used on a solid pin, it will mar or mark the pin.
If the end of a roll pin punch is damaged or deformed, it should be discarded. It is virtually impossible to regrind the tip of the roll pin punch and properly shape the center projection.
When using a roll pin punch, make sure the axis of the shank of the roll pin punch is in line with the axis of the roll pin. Do not cant the roll pin punch off to one side. When you strike the roll pin punch, hit it directly on the top of its head. If you strike the head of the roll pin punch at an angle you may bend the shank.
Punches with a decorative motif have been used to create patterns or images on metals and various other materials, notably leather. In goldsmithing, bookbinding and armor-making the technique is called pointillé. In printmaking punches were used to create most of the image in the plates for printing metalcuts.
Also known as letter stamps or number stamps, letter punches are used to emboss the impression of a letter or number into a workpiece. They are most common in the reverse image, this allows the result to be immediately readable, regardless if they may be made as a positive image. This is essential in the case of die or mold making and ensures that the finished product will be readable, as a die is a negative image.
Specially-made stamps used to strike hallmarks for metal, maker, manufacturing date (also known as date letter), city (or county), fineness, or assay office, to certify the content of noble metals—such as platinum, gold, silver.
These punches are a part of a tablet press. Unlike most punches, tablet press punches have a concave ending in the shape of the desired tablet. There are the lower and the upper punches to compress the powder in between.
A chisel is a wedged hand tool with a characteristically shaped cutting edge on the end of its blade, for carving or cutting a hard material. The tool can be used by hand, struck with a mallet, or applied with mechanical power. The handle and blade of some types of chisel are made of metal or wood with a sharp edge in it.
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver chuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair. A die is used to cut or form the male portion of the mating pair. The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.
A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.
A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite the head is called the tail. On installation, the deformed end is called the shop head or buck-tail.
A firing pin or striker is a part of the firing mechanism of a firearm that impacts the primer in the base of a cartridge and causes it to fire. In firearms terminology, a striker is a particular type of firing pin where a compressed spring acts directly on the firing pin to provide the impact force rather than it being struck by a hammer.
A clevis fastener is a two-piece fastener system consisting of a clevis and a clevis pin head. The clevis is a U-shaped piece that has holes at the end of the prongs to accept the clevis pin. The clevis pin is similar to a bolt, but is either partially threaded or unthreaded with a cross-hole for a split pin. A tang is a piece that is sometimes fitted in the space within the clevis and is held in place by the clevis pin. The combination of a simple clevis fitted with a pin is commonly called a shackle, although a clevis and pin is only one of the many forms a shackle may take.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
A treenail, also trenail, trennel, or trunnel, is a wooden peg, pin, or dowel used to fasten pieces of wood together, especially in timber frames, covered bridges, wooden shipbuilding and boat building. It is driven into a hole bored through two pieces of structural wood.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
A machine taper is a system for securing cutting tools or toolholders in the spindle of a machine tool or power tool. A male member of conical form fits into the female socket, which has a matching taper of equal angle.
A safety wire or locking-wire is a type of positive locking device that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened.
The shank is the end of a drill bit grasped by the chuck of a drill. The cutting edges of the drill bit contact the workpiece, and are connected via the shaft with the shank, which fits into the chuck. In many cases a general-purpose arrangement is used, such as a bit with cylindrical shaft and shank in a three-jaw chuck which grips a cylindrical shank tightly. Different shank and chuck combination can deliver improved performance, such as allowing higher torque, greater centering accuracy, or moving the bit independently of the chuck, with a hammer action.
In metalworking, a drift pin, drift pin punch, simply drift, is the name for a tool used for localizing a hammer blow. A drift is smaller in diameter than the hammer face, thus concentrating the force into a smaller area. A drift is also used where the surrounding surfaces need to be protected from the hammer blow.
An impact wrench is a socket wrench power tool designed to deliver high torque output with minimal exertion by the user, by storing energy in a rotating mass, then delivering it suddenly to the output shaft. It was invented by Robert H. Pott of Evansville, Indiana.
An automatic center punch is a hand tool used to produce a dimple in a workpiece. It performs the same function as an ordinary center punch but without the need for a hammer. When pressed against the workpiece, it stores energy in a spring, eventually releasing it as an impulse that drives the punch, producing the dimple. The impulse provided to the point of the punch is quite repeatable, allowing for uniform impressions to be made.
A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a nut.
A pentalobular screw thread is a form of self-forming thread used for screws. Self-forming screws are used in ductile materials, such as aluminium and plastics.
A bolt is an externally helical threaded fastener that fastens objects with unthreaded holes together. This is done by applying a twisting force (torque) to a matching nut. The bolt has an external male thread requiring a matching nut with a pre-formed female thread. Unlike a screw, which holds objects together by the restricting motion parallel to the axis of the screw via the normal and frictional forces between the screw's external threads and the internal threads in the objects to be fastened, a bolt prevents that linear motion via the frictional and normal forces between the bolt's external threads and the internal threads of the matching nut, which can be tightened by applying a torque which moves the nut linearly along the axis of the bolt and compresses the objects to be fastened.