A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
A table saw is a woodworking tool, consisting of a circular saw blade, mounted on an arbor, that is driven by an electric motor. The blade protrudes through the top of a table, which provides support for the material, usually wood, being cut.
A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, as opposed to drawing dies and casting dies which are not. Like molds, dies are generally customized to the item they are used to create.
Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: linear and rotary. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to effect the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened to broach. In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axisymmetric shape. A rotary broach is used in a lathe or screw machine. In both processes the cut is performed in one pass of the broach, which makes it very efficient.
A biscuit joiner or biscuit jointer is a woodworking tool used to join two pieces of wood together. A biscuit joiner uses a small circular saw blade to cut a crescent-shaped hole in the opposite edges of two pieces of wood or wood composite panels. An oval-shaped, highly dried and compressed wooden biscuit is covered with glue, or glue is applied in the slot. The biscuit is immediately placed in the slot, and the two boards are clamped together. The wet glue expands the biscuit, further improving the bond.
A miter saw or mitre saw is a saw used to make accurate crosscuts and miters in a workpiece by positioning a mounted blade onto a board. A miter saw in its earliest form was composed of a back saw in a miter box, but in modern implementation consists of a powered circular saw that can be positioned at a variety of angles and lowered onto a board positioned against a backstop called the fence.
A scriber is a hand tool used in metal work to mark lines on workpieces, prior to machining. The process of using a scriber is called scribing and is just part of the process of marking out. It is used instead of pencils or ink lines, because the latter are hard to see, easily erased, and imprecise due to their wide mark; scribe lines are thin and semi-permanent. On non-coated workpieces marking blue is commonly used to increase the contrast of the mark lines.
A sine bar consists of a hardened, precision ground body with two precision ground cylinders fixed at the ends. The distance between the centers of the cylinders is precisely controlled, and the top of the bar is parallel to a line through the centers of the two rollers. The dimension between the two rollers is chosen to be a whole number and forms the hypotenuse of a triangle when in use.
A punch press is a type of machine press used to cut holes in material. It can be small and manually operated and hold one simple die set, or be very large, CNC operated, with a multi-station turret and hold a much larger and complex die set.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
Marking out or layout means the process of transferring a design or pattern to a workpiece, as the first step in the manufacturing process. It is performed in many industries or hobbies although in the repetition industries the machine's initial setup is designed to remove the need to mark out every individual piece.
A mitre box or miter box is a wood working appliance used to guide a hand saw for making precise cuts, usually 45° mitre cuts. Traditional mitre boxes are simple in construction and made of wood, while adjustable mitre boxes are made of metal and can be adjusted for cutting any angle from 45° to 90°.
A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work positioning at divisions for which indexing plates are not available. A rotary fixture used in this fashion is more appropriately called a dividing head.
An indexing head, also known as a dividing head or spiral head, is a specialized tool that allows a workpiece to be circularly indexed; that is, easily and precisely rotated to preset angles or circular divisions. Indexing heads are usually used on the tables of milling machines, but may be used on many other machine tools including drill presses, grinders, and boring machines. Common jobs for a dividing head include machining the flutes of a milling cutter, cutting the teeth of a gear, milling curved slots, or drilling a bolt hole circle around the circumference of a part.
A lathe faceplate is a basic workholding accessory for a wood or metal turning lathe. It is a circular metal plate which fixes to the end of the lathe spindle. The workpiece is then clamped to the faceplate, typically using t-nuts in slots in the faceplate, or less commonly threaded holes in the faceplate itself.
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel, bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.
A T-nut, T nut, or tee nut is a type of nut used to fasten a wood, particle or composite materials workpiece, leaving a flush surface.
Shearing, also known as die cutting, is a process which cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curved then they are shearing-type operations. The most commonly sheared materials are in the form of sheet metal or plates, however rods can also be sheared. Shearing-type operations include: blanking, piercing, roll slitting, and trimming. It is used for metal, fabric, paper and plastics.
Surface grinding is used to produce a smooth finish on flat surfaces. It is a widely used abrasive machining process in which a spinning wheel covered in rough particles cuts chips of metallic or nonmetallic substance from a workpiece, making a face of it flat or smooth.
A miter gauge is a device used for holding workpieces at a set angle while being cut on table saws, band saws or sanded on stationary disk sanders. The miter gauge slides in a slot on the worktable on the machine being used. Typically, the miter gauge and the workpiece are held together by hand and moved across the worktable making the cut. There are more sophisticated miter gauges which have the ability to clamp the workpiece or have adjustable stops for repetitive machining of workpieces.
