A lathe faceplate is a basic workholding accessory for a wood or metal turning lathe. It is a circular metal (usually cast iron) plate which fixes to the end of the lathe spindle. The workpiece is then clamped to the faceplate, typically using t-slot nuts in slots in the faceplate, or less commonly threaded holes in the faceplate itself.
The faceplate may be attached to the lathe in several ways: the two most common are a thread and a precision cone arrangement, and threaded studs and a circular recess fitting a flange on the end of the spindle. Increasingly common is the camlock arrangement, in which shaped studs and cams replace threaded studs for rapid exchanging of the faceplate with other accessories, such as three or four jaw chucks.
The faceplate was the ancestor of lathe chucks, an arrangement of three or more adjustable 'dogs' bolted to the faceplate providing a primitive chuck arrangement. The smaller plate in the upper photo is specifically a 'dog face' with slots intended to hold a bent tail dog while the work itself was supported on centers. The larger plate to the right simply provides a variety of ways by which work can be bolted or clamped to the plate. The slotted plate on the lower photo accepts wedged holders which can be used to fasten the work to the plate. The plates were expendable, so it was not unusual as shown in both photos for a machinist to drill additional holes in the plates for attaching work that could not otherwise be attached. While the dog plates were usually fairly small regardless of the lathe size, the classic face plate is usually matched to the maximum diameter that the lathe will swing.
It may seem that a faceplate is a primitive accessory superseded by precision chucks, but its inherent flexibility (almost any shape can be attached to a faceplate with care and the right fixings) and the possibility of achieving great accuracy by careful setup make it essential for a well equipped lathe.
For certain specialist jobs, temporary or special faceplates can be made, perhaps in wood or light alloy, that can be machined or adapted for difficult workholding jobs. One example might be attaching thin sheet metal to a wooden faceplate using wood screws, allowing the trepanning of holes, with the tool cutting into the sacrificial faceplate material.
The router is a power tool with a flat base and a rotating blade extending past the base. The spindle may be driven by an electric motor or by a pneumatic motor. It routs an area in hard material, such as wood or plastic. Routers are used most often in woodworking, especially cabinetry. They may be handheld or affixed to router tables. Some woodworkers consider the router one of the most versatile power tools.
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.
A machinist is a tradesperson or trained professional who operates machine tools, and has the ability to set up tools such as milling machines, grinders, lathes, and drilling machines.
Woodturning is the craft of using a wood lathe with hand-held tools to cut a shape that is symmetrical around the axis of rotation. Like the potter's wheel, the wood lathe is a mechanism that can generate a variety of forms. The operator is known as a turner, and the skills needed to use the tools were traditionally known as turnery. In pre-industrial England, these skills were sufficiently difficult to be known as 'the mysteries of the turners guild. The skills to use the tools by hand, without a fixed point of contact with the wood, distinguish woodturning and the wood lathe from the machinist's lathe, or metal-working lathe.
A mandrel, mandril, or arbor is a gently tapered cylinder against which material can be forged or shaped, or a flanged or tapered or threaded bar that grips a workpiece to be machined in a lathe. A flanged mandrel is a parallel bar of a specific diameter with an integral flange towards one end, and threaded at the opposite end. Work is gripped between the flange and a nut on the thread. A tapered mandrel has a taper of approximately 0.005 inches per foot and is designed to hold work by being driven into an accurate hole on the work, gripping the work by friction. A threaded mandrel may have a male or female thread, and work which has an identical thread is screwed onto the mandrel.
A collet is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool but has other mechanical applications.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
A machine taper is a system for securing cutting tools or toolholders in the spindle of a machine tool or power tool. A male member of conical form fits into the female socket, which has a matching taper of equal angle.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
A lathe dog is a mechanical device typically made of cast iron, steel or aluminum that transmits rotary motion from a faceplate to a workpiece mounted between centers in a lathe. The tail of the dog is rotated by a slot in a driving faceplate, a stud mounted on a faceplate, or sometimes a side of a chuck jaw. The workpiece passes through an aperture in the dog into which the work is secured by one or more setscrews or a clamp arrangement. The maximum cross sectional dimension of the workpiece is limited by the dimensions of the dog aperture. Lathe dogs are provided in straight tail or bent tail form, and may be single tail or double tail. A lathe dog designed to hold square, rectangular or odd-shaped work and having a moveable portion secured typically by two cap screws is called a clamp dog. Bent tail dogs are able to engage directly with a driving faceplate slot or a chuck jaw but can crowd work off centre if clearance is not present between the dog tail and a closed end of the faceplate slot. Straight tail dogs do not present the issue of crowding work off centre but require at least one driving stud to be mounted on the faceplate. If the rotating mass of the dog setup is not balanced, eccentric motion of the work may occur. Counterbalancing or reduced spindle speed may be required. Care must be taken by the operator when using lathe dogs, as it is easy to get snagged on one. Use of headless setscrews, preferably of multiple-spline drive design, that do not protrude above the outer surface of the dog is recommended. A lathe dog may also be used with some indexing heads and other tools with similar faceplates that turn about a center.
In machining, a metal lathe or metalworking lathe is a large class of lathes designed for precisely machining relatively hard materials. They were originally designed to machine metals; however, with the advent of plastics and other materials, and with their inherent versatility, they are used in a wide range of applications, and a broad range of materials. In machining jargon, where the larger context is already understood, they are usually simply called lathes, or else referred to by more-specific subtype names. These rigid machine tools remove material from a rotating workpiece via the movements of various cutting tools, such as tool bits and drill bits.
A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work positioning at divisions for which indexing plates are not available. A rotary fixture used in this fashion is more appropriately called a dividing head.
An angle plate is a work holding device used as a fixture in metalworking.
An indexing head, also known as a dividing head or spiral head, is a specialized tool that allows a workpiece to be circularly indexed; that is, easily and precisely rotated to preset angles or circular divisions. Indexing heads are usually used on the tables of milling machines, but may be used on many other machine tools including drill presses, grinders, and boring machines. Common jobs for a dividing head include machining the flutes of a milling cutter, cutting the teeth of a gear, milling curved slots, or drilling a bolt hole circle around the circumference of a part.
Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.
In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods ; deformative or transformative methods ; additive methods ; or combinations thereof.
A bolt is a form of threaded fastener with an external male thread requiring a matching pre-formed female thread such as a nut. Bolts are very closely related to screws.
A workpiece is a piece, often made of a single material, that is being processed into another desired shape.
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