Arack and pinion is a type of linear actuator that comprises a circular gear (the pinion ) engaging a linear gear (the rack). [1] Together, they convert between rotational motion and linear motion: rotating the pinion causes the rack to be driven in a line. Conversely, moving the rack linearly will cause the pinion to rotate.
The rack and pinion mechanism is used in rack railways, where the pinion mounted on a locomotive or a railroad car engages a rack usually placed between the rails, and helps to move the train up a steep gradient. It is also used in arbor presses and drill presses, where the pinion is connected to a lever and displaces a vertical rack (the ram). In pipelines and other industrial piping systems, a rack displaced by a linar actuator turns a pinion to open or close a valve. Stairlifts, lock gates, electric gates, and the mechanical steering mechanism of cars are other notable applications.
The term "rack and pinion" may be used also when the rack is not straight but arcuate (bent), namely just a section of a large gear. [2]
A single pinion can simultaneously drive two racks, parallel but opposite; which will always be displaced by the same distance, only in opposite directions. Conversely, by applying opposite forces to the two racks one can obtain pure torque on the pinion, without any force component. This double rack and pinion mechanism can be used, for example, with a pair of pneumatic actuators to operate a valve with minimum stress. [3]
The time and place of the invention of the rack-and-pinion mechanism are unknown, but it presumably was not long after the invention of gears. The south-pointing chariot from China and the Antikythera mechanism are evidence of these being well-known already a couple of centuries BC.[ citation needed ]
In 1598, firearms designer Zhao Shizhen developed the Xuanyuan arquebus (軒轅銃), featuring a rack-and-pinion matchlock mechanism derived from an Ottoman Turkish matchlock design. [4] The Wu Pei Chih (1621) later described Ottoman Turkish muskets that used a rack-and-pinion mechanism. [5] [6]
The use of a variable rack (still using a normal pinion) was invented by Arthur Ernest Bishop [7] in the 1970s, so as to improve vehicle response and steering "feel", especially at high speeds. He also created a low cost press forging process to manufacture the racks, eliminating the need to machine the gear teeth.
A rack and pinion has roughly the same purpose as a worm gear with a rack replacing the gear, in that both convert torque to linear force. However the rack and pinion generally provides higher linear speed — since a full turn of the pinion displaces the rack by an amount equal to the pinion's pitch circle whereas a full rotation of the worm screw only displaces the rack by one tooth width. By the same token, a rack and pinion mechanism yields a smaller linear force than a worm gear, for the same input torque. Also, a rack and pinion pair can be used in the opposite way, to turn linear force into torque; whereas a worm drive can be used in only one way. [8]
The teeth of a rack and pinion pair may be either straight (parallel to the rotation axis, as in a spur gear) or helical. On the pinion, the profile of the working tooth surfaces is usually an arc of involute, as in most gears. On the rack, on the other hand, the matching working surfaces are flat. One may interpret them as involute tooth faces for a gear with infinite radius. In both parts the teeth are typically formed with a gear cutter (a hob). [1]
A gear or gearwheel is a rotating machine part typically used to transmit rotational motion and/or torque by means of a series of teeth that engage with compatible teeth of another gear or other part. The teeth can be integral saliences or cavities machined on the part, or separate pegs inserted into it. In the latter case, the gear is usually called a cogwheel. A cog may be one of those pegs or the whole gear. Two or more meshing gears are called a gear train.
Steering is the control of the direction of motion or the components that enable its control. Steering is achieved through various arrangements, among them ailerons for airplanes, rudders for boats, cylic tilting of rotors for helicopters, and many more.
An actuator is a component of a machine that produces force, torque, or displacement, when an electrical, pneumatic or hydraulic input is supplied to it in a system. The effect is usually produced in a controlled way. An actuator translates such an input signal into the required form of mechanical energy. It is a type of transducer. In simple terms, it is a "mover".
The involute gear profile is the most commonly used system for gearing today, with cycloid gearing still used for some specialties such as clocks. In an involute gear, the profiles of the teeth are involutes of a circle. The involute of a circle is the spiraling curve traced by the end of an imaginary taut string unwinding itself from that stationary circle called the base circle, or (equivalently) a triangle wave projected on the circumference of a circle.
Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets using a hobbing machine, a specialized milling machine. The teeth or splines of the gear are progressively cut into the material by a series of cuts made by a cutting tool called a hob.
Recirculating ball, also known as recirculating ball and nut or worm and sector, is a steering mechanism commonly found in older automobiles, off-road vehicles, and some trucks. Most newer cars use the more economical rack and pinion steering instead, but some upmarket manufacturers held on to the design until well into the 1990s for the durability and strength inherent in the design. A few, including Chrysler, General Motors, Lada and Ineos, still use this technology in certain models including the Jeep Wrangler, the Ineos Grenadier Quartermaster and the Lada Niva.
Power steering is a system for reducing a driver's effort to turn a steering wheel of a motor vehicle, by using a power source to assist steering.
A linear actuator is an actuator that creates linear motion, in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor.
A worm drive is a gear arrangement in which a worm meshes with a worm wheel. Its main purpose is to translate the motion of two perpendicular axes or to translate circular motion to linear motion .The two elements are also called the worm screw and worm gear. The terminology is often confused by imprecise use of the term worm gear to refer to the worm, the worm wheel, or the worm drive as a unit.
A cycloidal drive or cycloidal speed reducer is a mechanism for reducing the speed of an input shaft by a certain ratio. Cycloidal speed reducers are capable of relatively high ratios in compact sizes with very low backlash.
Bevel gears are gears where the axes of the two shafts intersect and the tooth-bearing faces of the gears themselves are conically shaped. Bevel gears are most often mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well. The pitch surface of bevel gears is a cone, known as a pitch cone. Bevel gears change the axis of rotation of rotational power delivery and are widely used in mechanical settings.
A reduction drive is a mechanical device to shift rotational speed. A planetary reduction drive is a small scale version using ball bearings in an epicyclic arrangement instead of toothed gears.
Active steering describes a steering system for a vehicle in which the relationship between the driver’s steer inputs and the angle of the steered road wheels may be continuously and intelligently altered. Whilst active steering systems may be found in agricultural equipment and heavy plant, this article concentrates on the application of active steering in BMW passenger cars.
A valve actuator is the mechanism for opening and closing a valve. Manually operated valves require someone in attendance to adjust them using a direct or geared mechanism attached to the valve stem. Power-operated actuators, using gas pressure, hydraulic pressure or electricity, allow a valve to be adjusted remotely, or allow rapid operation of large valves. Power-operated valve actuators may be the final elements of an automatic control loop which automatically regulates some flow, level or other process. Actuators may be only to open and close the valve, or may allow intermediate positioning; some valve actuators include switches or other ways to remotely indicate the position of the valve.
A spiral bevel gear is a bevel gear with helical teeth. The main application of this is in a vehicle differential, where the direction of drive from the drive shaft must be turned 90 degrees to drive the wheels. The helical design produces less vibration and noise than conventional straight-cut or spur-cut gear with straight teeth.
A spline is a ridge or tooth on a drive shaft that matches with a groove in a mating piece and transfers torque to it, maintaining the angular correspondence between them.
Steering kickback relates to the sharp and rapid movements of an automobile's steering wheel as the front wheels encounter a significant obstruction or imperfection in the road. The amount of kickback is dependent on a variety of factors, namely the angle of impact with the obstruction or imperfection, health and stiffness of the vehicle's shock absorbers, and the speed of the vehicle, as well as the type of steering mechanism used and its mechanical advantage.
A rotary actuator is an actuator that produces a rotary motion or torque.
In engineering, a solenoid is a device that converts electrical energy to mechanical energy, using an electromagnet formed from a coil of wire. The device creates a magnetic field from electric current, and uses the magnetic field to create linear motion.