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A direct-drive mechanism is a mechanism design where the force or torque from a prime mover is transmitted directly to the effector device (such as the drive wheels of a vehicle) without involving any intermediate couplings such as a gear train or a belt. [1] [2] [3] [4]
In the late 19th century and early 20th century, some of the earliest locomotives and cars used direct drive transmissions at higher speeds. [5] [6] Direct-drive mechanisms for industrial arms began to be possible in the 1980s, with the use of rare-earth magnetic materials. [1] The first direct-drive arm was built in 1981 at Carnegie Mellon University. [7] Today the most commonly used magnets are neodymium magnets. [8]
Direct-drive systems are characterized by smooth torque transmission, and nearly-zero backlash. [9] [10] [11] The main[ citation needed ] benefits of a direct-drive system are increased efficiency (due to reduced power losses from the drivetrain components) and being a simpler design with fewer moving parts. Major benefits also include the ability to deliver high torque over a wide range of speeds, fast response, precise positioning, and low inertia. [12] [13]
The main drawback is that a special type of electric motor is often needed to provide high torque outputs at low rpm. Compared with a multi-speed transmission, the motor is usually operating in its optimal power band for a smaller range of output speeds for the system (e.g., road speeds in the case of a motor vehicle).
Direct-drive mechanisms also need a more precise control mechanism. High-speed motors with speed reduction have relatively high inertia, which helps smooth the output motion. Most motors exhibit positional torque ripple known as cogging torque. In high-speed motors, this effect is usually negligible, as the frequency at which it occurs is too high to significantly affect system performance; direct-drive units will suffer more from this phenomenon unless additional inertia is added (i.e. by a flywheel) or the system uses feedback to actively counter the effect.
Direct-drive mechanisms are used in applications ranging from low speed operation (such as phonographs, telescope mounts, video game racing wheels and gearless wind turbines) [14] [15] [16] to high speeds (such as fans, computer hard drives, VCR heads, sewing machines, CNC machines and washing machines.)
Some electric railway locomotives have used direct-drive mechanisms, such as the 1919 Milwaukee Road class EP-2 and the 2007 East Japan Railway Company E331. Several cars from the late 19th century used direct-drive wheel hub motors, as did some concept cars in the early 2000s; however, most modern electric cars use inboard motor(s), where drive is transferred to the wheels, via the axles. [17] [18]
Some automobile manufacturers have managed to create their own unique direct-drive transmissions, such as the one Christian von Koenigsegg invented for the Koenigsegg Regera. [19]
A locomotive or engine is a rail transport vehicle that provides the motive power for a train. If a locomotive is capable of carrying a payload, it is usually rather referred to as a multiple unit, motor coach, railcar or power car; the use of these self-propelled vehicles is increasingly common for passenger trains, but rare for freight trains.
An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.
A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integer number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. A synchronous motor is termed doubly fed if it is supplied with independently excited multiphase AC electromagnets on both the rotor and stator.
A continuously variable transmission (CVT) is an automated transmission that can change through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. The flexibility of a CVT with suitable control may allow the engine to operate at a constant angular velocity while the vehicle moves at varying speeds.
A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the current pulses that control the speed and torque of the motor. It is an improvement on the mechanical commutator (brushes) used in many conventional electric motors.
A DC motor is an electrical motor that uses direct current (DC) to produce mechanical force. The most common types rely on magnetic forces produced by currents in the coils. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.
A dynamometer or "dyno" for short, is a device for simultaneously measuring the torque and rotational speed (RPM) of an engine, motor or other rotating prime mover so that its instantaneous power may be calculated, and usually displayed by the dynamometer itself as kW or bhp.
A drive shaft, driveshaft, driving shaft, tailshaft, propeller shaft, or Cardan shaft is a component for transmitting mechanical power, torque, and rotation, usually used to connect other components of a drivetrain that cannot be connected directly because of distance or the need to allow for relative movement between them.
A traction motor is an electric motor used for propulsion of a vehicle, such as locomotives, electric or hydrogen vehicles, or electric multiple unit trains.
Hybrid Synergy Drive (HSD), also known as Toyota Hybrid System II, is the brand name of Toyota Motor Corporation for the hybrid car drive train technology used in vehicles with the Toyota and Lexus marques. First introduced on the Prius, the technology is an option on several other Toyota and Lexus vehicles and has been adapted for the electric drive system of the hydrogen-powered Mirai, and for a plug-in hybrid version of the Prius. Previously, Toyota also licensed its HSD technology to Nissan for use in its Nissan Altima Hybrid. Its parts supplier Aisin offers similar hybrid transmissions to other car companies.
Motor drive means a system that includes a motor. An adjustable speed motor drive means a system that includes a motor that has multiple operating speeds. A variable speed motor drive is a system that includes a motor and is continuously variable in speed. If the motor is generating electrical energy rather than using it – this could be called a generator drive but is often still referred to as a motor drive.
A fluid coupling or hydraulic coupling is a hydrodynamic or 'hydrokinetic' device used to transmit rotating mechanical power. It has been used in automobile transmissions as an alternative to a mechanical clutch. It also has widespread application in marine and industrial machine drives, where variable speed operation and controlled start-up without shock loading of the power transmission system is essential.
Turbo transmissions are hydrodynamic, multi-stage drive assemblies designed for rail vehicles using internal combustion engines. The first turbo-transmission was developed in 1932 by Voith in Heidenheim, Germany. Since then, improvements to turbo-transmissions have paralleled similar advances in diesel motors and today this combination plays a leading role worldwide, second only to the use of electrical drives.
In electrical engineering, electric machine is a general term for machines using electromagnetic forces, such as electric motors, electric generators, and others. They are electromechanical energy converters: an electric motor converts electricity to mechanical power while an electric generator converts mechanical power to electricity. The moving parts in a machine can be rotating or linear. While transformers are occasionally called "static electric machines", since they do not have moving parts, generally they are not considered "machines", but as electrical devices "closely related" to the electrical machines.
The Koenigsegg Regera is a limited production, plug-in hybrid grand touring sports car manufactured by Swedish automotive manufacturer Koenigsegg. It was unveiled at the March 2015 Geneva Motor Show. The name Regera is a Swedish verb, meaning "to reign" or "to rule". Koenigsegg produced 85 units of the car, most of which were sold upon unveiling.
The Koenigsegg Jesko is a limited production mid-engine sports car produced by Swedish automobile manufacturer Koenigsegg. The car was introduced at the 2019 Geneva Motor Show and it completely sold out before the show ended. The car succeeds the Agera. The name Jesko is a tribute to the company founder's father, Jesko von Koenigsegg. There are two variations of the car – "Absolut" and "Attack" (track-focused).
A centerlock wheel is a type of automobile wheel in which the wheel is fastened to the axle using a single, central nut, instead of the more common ring of 4 or 5 lug nuts or bolts.
The Koenigsegg Gemera is a limited production four-seat plug-in hybrid grand tourer to be manufactured by the Swedish automobile manufacturer Koenigsegg. It was unveiled on 3 March 2020 at an online broadcast by Koenigsegg at the cancelled Geneva Motor Show.
An internal combustion locomotive is a type of railway locomotive that produces its pulling power using an internal combustion engine. These locomotives are fuelled by burning fossil fuels, most commonly oil or gasoline, to produce rotational power which is transmitted to the locomotive's driving wheels by various direct or indirect transmission mechanisms. The fuel is carried on the locomotive.
A direct-drive simulator steering wheel is a simulator steering wheel with a direct-drive mechanism between the drive and output, i.e. without gearing, and is used similarly as with other simulator steering wheels for providing torque feedback so that the driver, through movement in the steering wheel, gets an interface for sensing what is happening to the car in the simulator. It is an example of human–computer interaction in driving simulators, racing simulators, and racing video games, and is an example of haptic technology