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An axle or axletree is a central shaft for a rotating wheel or gear. On wheeled vehicles, the axle may be fixed to the wheels, rotating with them, or fixed to the vehicle, with the wheels rotating around the axle. [1] In the former case, bearings or bushings are provided at the mounting points where the axle is supported. In the latter case, a bearing or bushing sits inside a central hole in the wheel to allow the wheel or gear to rotate around the axle. Sometimes, especially on bicycles, the latter type of axle is referred to as a spindle .
On cars and trucks, several senses of the word axle occur in casual usage, referring to the shaft itself, its housing, or simply any transverse pair of wheels. Strictly speaking, a shaft that rotates with the wheel, being either bolted or splined in fixed relation to it, is called an axle or axle shaft. However, in looser usage, an entire assembly including the surrounding axle housing (typically a casting) is also called an axle.
An even broader (somewhat figurative) sense of the word refers to every pair of parallel wheels on opposite sides of a vehicle, regardless of their mechanical connection to each other and to the vehicle frame or body. Thus, transverse pairs of wheels in an independent suspension may be called an axle in some contexts. This very loose definition of "axle" is often used in assessing toll roads or vehicle taxes, and is taken as a rough proxy for the overall weight-bearing capacity of a vehicle, and its potential for causing wear or damage to roadway surfaces.
Axles are an integral component of most practical wheeled vehicles. In a solid, "live-axle" suspension system, the rotating inner axle cores (or half-shafts) serve to transmit driving torque to the wheels at each end, while the rigid outer tube maintains the position of the wheels at fixed angles relative to the axle, and controls the angle of the axle and wheels assembly to the vehicle body. The solid axles (housings) in this system must also bear the weight of the vehicle plus any cargo. A non-driving axle, such as the front beam axle in heavy-duty trucks and some two-wheel drive light trucks and vans, will have no shaft, and serves only as a suspension and steering component. Conversely, many front-wheel drive cars have a one-piece rear beam axle.
In other types of suspension systems, the axles serve only to transmit driving torque to the wheels: the position and angle of the wheel hubs is made independent from the axles by the function of the suspension system. This is typical of the independent suspensions found on most newer cars, and even SUVs, and on the front of many light trucks. An exception to this rule is the independent (rear) swing axle suspension, wherein the half-axles are also load-bearing suspension arms.
Independent drive-trains still need differentials (or diffs), but without fixed axle-housing tubes attached. The diff may be attached to the vehicle frame or body, and/or be integrated with the transmission (or gearbox) in a combined transaxle unit. The axle (half-)shafts then transmit driving torque to the wheels, usually via constant-velocity joints. Like a full floating axle system, the drive shafts in a front-wheel-drive independent suspension system do not support any vehicle weight.
A straight axle is a single rigid shaft connecting a wheel on the left side of the vehicle to a wheel on the right side. The axis of rotation fixed by the axle is common to both wheels. Such a design can keep the wheel positions steady under heavy stress, and can therefore support heavy loads. Straight axles are used on trains (that is, locomotives and railway wagons), for the rear axles of commercial trucks, and on heavy-duty off-road vehicles. The axle can optionally be protected and further reinforced by enclosing the length of the axle in a housing.
In split-axle designs, the wheel on each side is attached to a separate shaft. Modern passenger cars have split-drive axles. In some designs, this allows independent suspension of the left and right wheels, and therefore a smoother ride. Even when the suspension is not independent, split axles permit the use of a differential, allowing the left and right drive wheels to be driven at different speeds as the automobile turns, improving traction and extending tire life.
A tandem axle is a group of two or more axles situated close together. Truck designs use such a configuration to provide a greater weight capacity than a single axle. Semi-trailers usually have a tandem axle at the rear.
Axles are typically made from SAE grade 41xx steel or SAE grade 10xx steel. SAE grade 41xx steel is commonly known as "chrome-molybdenum steel" (or "chrome-moly") while SAE grade 10xx steel is known as "carbon steel". The primary differences between the two are that chrome-moly steel is significantly more resistant to bending or breaking, and is very difficult to weld with tools normally found outside a professional welding shop. [2]
An axle that is driven by the engine or prime mover is called a drive axle.
Modern front-wheel drive cars typically combine the transmission (gearbox and differential) and front axle into a single unit called a transaxle . The drive axle is a split axle with a differential and universal joints between the two half axles. Each half axle connects to the wheel by use of a constant velocity (CV) joint which allows the wheel assembly to move freely vertically as well as to pivot when making turns.
In rear-wheel drive cars and trucks, the engine turns a driveshaft (also called a propeller shaft or tailshaft) which transmits the rotational force to a drive axle at the rear of the vehicle. The drive axle may be a live axle, but modern rear-wheel drive automobiles generally use a split axle with a differential. In this case, one half-axle or half-shaft connects the differential with the left rear wheel, a second half-shaft does the same with the right rear wheel; thus the two half-axles and the differential constitute the rear axle. [3] The front drive axle is providing the force to drive the truck. In fact, only one wheel of that axle is actually moving the truck and trailer down the road.
Some simple vehicle designs, such as leisure go-karts, may have a single driven wheel where the drive axle is a split axle with only one of the two shafts driven by the engine, or else have both wheels connected to one shaft without a differential (kart racing). However, other go-karts have two rear drive wheels too.
Some dump trucks and trailers may be configured with a lift axle (also known as an airlift axle or drop axle), which may be mechanically raised or lowered. The axle is lowered to increase the weight capacity, or to distribute the weight of the cargo over more wheels, for example, to cross a weight-restricted bridge. When not needed, the axle is lifted off the ground to save wear on the tires and axle, and to increase traction in the remaining wheels, and to decrease fuel consumption. Lifting an axle also alleviates lateral scrubbing of the additional axle in very tight turns, allowing the vehicle to turn more readily. In some situations, the removal of pressure from the additional axle is necessary for the vehicle to complete a turn at all. [4]
Several manufacturers offer computer-controlled airlifts so that the dead axles are automatically lowered when the main axle reaches its weight limit. The dead axles can still be lifted by the press of a button if needed, for better maneuverability.
Lift axles were in use in the early 1940s. Initially, the axle was lifted by a mechanical device. Soon hydraulics replaced the mechanical lift system. One of the early manufacturers was Zetterbergs, located in Östervåla, Sweden. Their brand was Zeta-lyften.
The liftable tandem drive axle was invented in 1957 by the Finnish truck manufacturer Vanajan Autotehdas, a company sharing history with Sisu Auto.
A full-floating axle carries the vehicle's weight on the axle casing, not the half-shafts; they serve only to transmit torque from the differential to the wheels. They "float" inside an assembly that carries the vehicle's weight. Thus the only stress it must endure is torque (not lateral bending force). Full-floating axle shafts are retained by a flange bolted to the hub, while the hub and bearings are retained on the spindle by a large nut.
In contrast, a semi-floating design carries the weight of the vehicle on the axle shaft itself; there is a single bearing at the end of the axle housing that carries the load from the axle and that the axle rotates through. To be "semi-floating" the axle shafts must be able to "float" in the housing, bearings and seals, and not subject to axial "thrust" and/or bearing preload. Needle bearings and separate lip seals are used in semi-floating axles with axle retained in the housing at their inner ends typically with circlips which are 3¾-round hardened washers that slide into grooves machined at the inner end of the shafts and retained in/by recesses in the differential carrier side gears which are themselves retained by the differential pinion gear (or "spider gear") shaft. A true semi-floating axle assembly places no side loads on the axle housing tubes or axle shafts.
Axles that are pressed into ball or tapered roller bearings, which are in turn retained in the axle housings with flanges, bolts, and nuts do not "float" and place axial loads on the bearings, housings, and only a short section of the shaft itself, that also carries all radial loads.
The full-floating design is typically used in most ¾- and 1-ton light trucks, medium-duty trucks, and heavy-duty trucks. The overall assembly can carry more weight than a semi-floating or non-floating axle assembly because the hubs have two bearings riding on a fixed spindle. A full-floating axle can be identified by a protruding hub to which the axle shaft flange is bolted.
The semi-floating axle setup is commonly used on half-ton and lighter 4×4 trucks in the rear. This setup allows the axle shaft to be the means of propulsion, and also support the weight of the vehicle. The main difference between the full- and semi-floating axle setups is the number of bearings. The semi-floating axle features only one bearing, while the full-floating assembly has bearings on both the inside and outside of the wheel hub. The other difference is axle removal. To remove the semi-floating axle, the wheel must be removed first; if such an axle breaks, the wheel is most likely to come off the vehicle. The semi-floating design is found under most ½-ton and lighter trucks, as well as in SUVs and rear-wheel-drive passenger cars, usually being smaller or less expensive models.
A benefit of a full-floating axle is that even if an axle shaft (used to transmit torque or power) breaks, the wheel will not come off, preventing serious accidents.
Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two. Suspension systems must support both road holding/handling and ride quality, which are at odds with each other. The tuning of suspensions involves finding the right compromise. The suspension is crucial for maintaining consistent contact between the road wheel and the road surface, as all forces exerted on the vehicle by the road or ground are transmitted through the tires' contact patches. The suspension also protects the vehicle itself and any cargo or luggage from damage and wear. The design of front and rear suspension of a car may be different.
A four-wheel drive, also called 4×4 or 4WD, is a two-axled vehicle drivetrain capable of providing torque to all of its wheels simultaneously. It may be full-time or on-demand, and is typically linked via a transfer case providing an additional output drive shaft and, in many instances, additional gear ranges.
A limited-slip differential (LSD) is a type of differential gear train that allows its two output shafts to rotate at different speeds but limits the maximum difference between the two shafts. Limited-slip differentials are often known by the generic trademark Positraction, a brand name owned by General Motors and originally used for its Chevrolet branded vehicles.
In automotive design, a front-engine, front-wheel-drive (FWD) layout, or FF layout, places both the internal combustion engine and driven roadwheels at the front of the vehicle.
A locking differential is a mechanical component, commonly used in vehicles, designed to overcome the chief limitation of a standard open differential by essentially "locking" both wheels on an axle together as if on a common shaft. This forces both wheels to turn in unison, regardless of the traction available to either wheel individually.
A constant-velocity joint is a mechanical coupling which allows the shafts to rotate freely and compensates for the angle between the two shafts, within a certain range, to maintain the same velocity.
A drive shaft, driveshaft, driving shaft, tailshaft, propeller shaft, or Cardan shaft is a component for transmitting mechanical power, torque, and rotation, usually used to connect other components of a drivetrain that cannot be connected directly because of distance or the need to allow for relative movement between them.
A swing axle is a simple type of independent suspension designed and patented by Edmund Rumpler in 1903 for the rear axle of rear wheel drive vehicles. This was a revolutionary invention in automotive suspension, allowing driven (powered) wheels to follow uneven road surfaces independently, thus enabling the vehicle's wheels to maintain better road contact and holding; plus each wheel's reduced unsprung weight means their movements have less impact on the vehicle as a whole. The first automotive application was the Rumpler Tropfenwagen, another early example was the 1923 Tatra 11 later followed by the Mercedes 130H/150H/170H, the Standard Superior, the pre-facelift Volkswagen Beetle and most of its derivatives, the Chevrolet Corvair, and the roll-over prone M151 jeep amongst others.
A de Dion axle is a form of non-independent automobile suspension. It is a considerable improvement over the swing axle, Hotchkiss drive, or live axle. Because it plays no part in transmitting power to the drive wheels, it is sometimes called a "dead axle".
A portal axle is an off-road vehicle suspension and drive technology where the axle tube or the half-shaft is offset from – usually above – the center of the wheel hub and where driving power is transferred to each wheel via a simple gearbox, built onto each hub. It gives two advantages: ground clearance is increased, particularly beneath the low-slung differential housing of the main axles — and secondly, any hub reduction gearing allows the axle half shafts to drive the same power but at reduced torque. This reduces load on the axle crown wheel and differential.
The Hotchkiss drive is a shaft drive form of power transmission. It was the dominant means for front-engine, rear-wheel drive layout cars in the 20th century. The name comes from the French automobile manufacturer Hotchkiss, although other makers, such as Peerless, used similar systems before Hotchkiss.
A torque tube system is a power transmission and braking technology that involves a stationary housing around the drive shaft, often used in automobiles with a front engine and rear drive. The torque tube consists of a large diameter stationary housing between the transmission and rear end that fully encloses a rotating tubular steel or small-diameter solid drive shaft that transmits the power of the engine to a regular or limited-slip differential. The purpose of a torque tube is to hold the rear end in place during acceleration and braking. Otherwise, the axle housing would suffer axle wrap, which is when the front of the differential lifts excessively during acceleration and drops down during braking. Its use is not as widespread in modern automobiles as is the Hotchkiss drive, which holds the rear end in place and prevents it from flipping up or down, during acceleration and braking by anchoring the axle housings to the leaf springs using spring perches.
A beam axle, rigid axle, or solid axle is a dependent suspension design in which a set of wheels is connected laterally by a single beam or shaft. Beam axles were once commonly used at the rear wheels of a vehicle, but historically, they have also been used as front axles in four-wheel-drive vehicles. In most automobiles, beam axles have been replaced with front (IFS) and rear independent suspensions (IRS).
The TatraT813 was a truck produced in Czechoslovakia by the Tatra company. It was produced from 1967 to 1982. The basic representative of this series was a military version of the 8×8 Kolos (Colossus), which was able to pull trailers up to a total weight of 100 tons. Tatra also produced a civilian version in either 6×6 or 4×4. After fifteen years of production, 11,751 vehicles were built in all modifications. Many units were exported to the USSR, East Germany, Romania and India.
The Tamiya TXT-1, which stands for Tamiya eXtreme Truck, was one of Tamiya's 1/10 scale radio controlled (RC) Monster Trucks.
The GM 10.5" 14-bolt differential stands as a robust drivetrain component extensively featured in Chevrolet and GMC trucks, SUVs, and vans from 1973 onward, including specific versions of the Cadillac Escalade. Introduced in 1973, this differential employs a full-floating design, boasting a substantial ring gear diameter measuring 10.5 inches. Its nomenclature, "14-bolt," represents the 14 bolts securing the differential cover, although the ring gear itself is fastened by 12 bolts. Notably, the 14-bolt differential gained traction among Jeep Wrangler owners seeking axle replacement options, earning the moniker "corporate" 14-bolt because of its association with GM's corporate structure during the 1970s.
Jaguar's independent rear suspension (IRS) unit has been a common component of a number of Jaguar production cars since 1961, passing through two major changes of configuration up to 2006 and last used in the Jaguar XK8 and Aston Martin DB7. This article concentrates on the first generation Jaguar IRS, which firmly established the marque's reputation for suspension sophistication, combining as it did smooth ride with excellent roadholding and low levels of noise, vibration, and harshness (NVH). The two generations overlap in time due to their being used in both full size and sports models that were updated at different times.
A wheel hub assembly (WHA), also referred to as hub assembly, wheel hub unit, wheel hub bearing, is an automotive part used in most cars, passenger vehicles, and light and heavy trucks.
An H-drive drivetrain is a system used for heavy off-road vehicles with 6×6 or 8×8 drive to supply power to each wheel station.
This glossary of automotive terms is a list of definitions of terms and concepts related to automobiles, including their parts, operation, and manufacture, as well as automotive engineering, auto repair, and the automotive industry in general. For more specific terminology regarding the design and classification of various automobile styles, see Glossary of automotive design; for terms related to transportation by road, see Glossary of road transport terms; for competitive auto racing, see Glossary of motorsport terms.
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