Coil spring

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A tension coil spring Ressort de traction a spires jointives.jpg
A tension coil spring

A coil spring is a mechanical device that is typically used to store energy and subsequently release it, to absorb shock, or to maintain a force between contacting surfaces. They are made of an elastic material formed into the shape of a helix that returns to its natural length when unloaded.

Contents

Under tension or compression, the material (wire) of a coil spring undergoes torsion. The spring characteristics therefore depend on the shear modulus.

A coil spring may also be used as a torsion spring: in this case the spring as a whole is subjected to torsion about its helical axis. The material of the spring is thereby subjected to a bending moment, either reducing or increasing the helical radius. In this mode, it is the Young's Modulus of the material that determines the spring characteristics.

Spring rate

A selection of conical coil springs Ressorts de compression coniques.jpg
A selection of conical coil springs

Spring rate is the measurement of how much a coil spring can hold until it compresses 1 inch (2.54 cm). The spring rate is normally specified by the manufacture. If a spring has a rate of 100 then the spring would compress 1 inch with 100 pounds (45 kg) of load. [1]

Variants

Volute spring suspension on an M4 Sherman tank Sherman chen.jpg
Volute spring suspension on an M4 Sherman tank

Types of coil spring are:

Applications

Coil spring in valvetrain 1969 AMC SCRambler valv.jpg
Coil spring in valvetrain

Coil springs have many applications; notable ones include:

Coil springs are commonly used in vehicle suspension. These springs are compression springs and can differ greatly in strength and in size depending on application. A coil spring suspension can be stiff to soft depending on the vehicle it is used on. Coil spring can be either mounted with a shock absorber or mounted separately. Coil springs in trucks allow them to ride smoothly when unloaded and once loaded the spring compresses and becomes stiff. This allows the vehicle to bounce less when loaded. Coil spring suspension is also used in high performance cars so that the car can absorb bumps and have low body roll. In off-road vehicles they are used because of their range of travel they allow at the wheel.

Coil springs used in the engine are compression springs and play an important role in closing the valves that feed air and let exhaust gasses out of the combustion chamber. The spring is attached to a rocker that is connected to the valve.

Tension and extension coil springs of a given material, wire diameter and coil diameter exert the same force when fully loaded; increased number of coils merely (linearly) increases free length and compressed/extended length.

Manufacture

Metal coil springs are made by winding a wire around a shaped former  a cylinder is used to form cylindrical coil springs.

Illustration of various arc springs and arc spring systems (systems consisting of inner and outer arc springs). Bogenfedern und Bogenfedersysteme.jpg
Illustration of various arc springs and arc spring systems (systems consisting of inner and outer arc springs).

Coil springs for vehicles are typically made of hardened steel. A machine called an auto-coiler takes spring wire that has been heated so it can easily be shaped. It is then fed onto a lathe that has a metal rod with the desired coil spring size. The machine takes the wire and guides it onto the spinning rod as well as pushing it across the rod to form multiple coils. The spring is then ejected from the machine and an operator will put it in oil to cool off. The spring is then tempered to lose the brittleness from being cooled. The coil size and strength can be controlled by the lathe rod size and material used. Different alloys are used to get certain characteristics out of the spring, such as stiffness, dampening and strength [2]

See also

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References

  1. "Street Performance & Racing Spring Rate Tech". QA1. Retrieved 19 April 2018.
  2. "How Springs Are Made". Thomas. Retrieved 19 April 2018.