Dual-mass flywheel

Last updated
Dual-mass flywheel section Zweimassenschwungrad und kupplung aufgeschnitten.jpg
Dual-mass flywheel section

A dual-mass flywheel (DMF or DMFW) is a rotating mechanical device that is used to provide continuous energy (rotational energy) in systems where the energy source is not continuous, the same way as a conventional flywheel acts, but damping any violent variation of torque or revolutions that could cause an unwanted vibration. The vibration reduction is achieved by accumulating stored energy in the two flywheel half masses over a period of time but damped by arc springs, doing that at a rate that is compatible with the energy source, and then releasing that energy at a much higher rate over a relatively short time. A compact dual-mass flywheel often includes the whole clutch, including the pressure plate and the friction disc. [1]

Contents

History

Schaeffler torque converter with a pendulum absorber using the same DMF's bent springs. Torque Converter Centrifugal Pendulum Absorber.png
Schaeffler torque converter with a pendulum absorber using the same DMF's bent springs.

Dual-mass flywheels were developed to address the escalation of torque and power, especially at low revs. The growing concern for the environment and the adoption of more stringent regulations have marked the development of more efficient new engines, lowering the cylinder number to 3 or even 2 cylinders, and allowing the delivery of more torque and power at low revolutions. The counterpart has been an increase in the level of vibration which traditional clutch discs are unable to absorb. This is where the dual-mass flywheels play a key role, making these mechanical developments more viable. [2]

The absorption capacity of the vibration depends on the moving parts of the DMF, these parts are subject to wear. Whenever the clutch is replaced, the DMF should be checked for wear. The two key wear characteristics are freeplay and sideplay (rock). These should be measured to determine whether the flywheel is serviceable. The wear limit specifications can be found in vehicle or flywheel manufacturer's published documentation. Other failure modes are severely grooved/damaged clutch mating surface, grease loss, and cracking. [2]

Types

Principle of dual-mass flywheel.
Black: arc springs.
Red: flywheel, crankshaft side
Blue: flywheel, transmission side DMF.svg
Principle of dual-mass flywheel.
Black: arc springs.
Red: flywheel, crankshaft side
Blue: flywheel, transmission side

The main type is called a planetary DMF. The planetary gear and the torsional damper are incorporated into the main flywheel. For this purpose, the main flywheel is divided into primary and secondary pinion-connected masses, and between them there are four different types of bent springs:

Individual bent spring

The simplest form of the bent spring is the standard single arc spring.

One-phase bent springs in parallel

The standard arc springs are called parallel springs of one phase. These consist of an outer and an inner arc spring of almost equal lengths and connected in parallel. The individual characteristic curves of the two arc springs are added to form the characteristic curve of the spring pair.

Two-phase bent springs in parallel

Representation of the friction hysteresis of a two-stage arc spring supported by a sliding shell in a torque-angle characteristic curve. Arc spring characteristic curve (two-stage).jpg
Representation of the friction hysteresis of a two-stage arc spring supported by a sliding shell in a torque-angle characteristic curve.

In the case of two-stage spring there are two curved parallel arc springs, one inside the other, but the internal arc spring is shorter so that it acts later. The characteristic curve of the outer arc spring is adapted to increase when the engine is started. The softer outer arc spring only acts to increase the problematic resonance frequency range. When the torque increases, reaching the maximum value, the internal arc spring also acts. In this second phase, the inner and outer arc springs work together. The collaboration of both arc springs thus ensures good acoustic isolation at all engine speeds.

Three-phase bent spring

This curved spring consists of an outer and two inner arc springs with different elastic characteristics connected in series. This category of bent spring uses the two concepts together: parallel and series connection in order to ensure optimal torsional compensation for each value of torque.

See also

Related Research Articles

<span class="mw-page-title-main">Clutch</span> Mechanical device that connects and disconnects two rotating shafts or other moving parts

A clutch is a mechanical device that allows the output shaft to be disconnected from the rotating input shaft. The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the work.

<span class="mw-page-title-main">Jerk (physics)</span> Rate of change of acceleration with time


In physics, jerk (also known as jolt) is the rate of change of an object's acceleration over time. It is a vector quantity (having both magnitude and direction). Jerk is most commonly denoted by the symbol j and expressed in m/s3 (SI units) or standard gravities per second (g0/s).

<span class="mw-page-title-main">Coupling</span> Mechanical connection between two objects

A coupling is a device used to connect two shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join two pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque-limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.

<span class="mw-page-title-main">Tuned mass damper</span> Device designed to reduce vibrations in structures

A tuned mass damper (TMD), also known as a harmonic absorber or seismic damper, is a device mounted in structures to reduce mechanical vibrations, consisting of a mass mounted on one or more damped springs. Its oscillation frequency is tuned to be similar to the resonant frequency of the object it is mounted to, and reduces the object's maximum amplitude while weighing much less than it.

<span class="mw-page-title-main">Spring (device)</span> Elastic object that stores mechanical energy

A spring is a device consisting of an elastic but largely rigid material bent or molded into a form that can return into shape after being compressed or extended. Springs can store energy when compressed. In everyday use, the term most often refers to coil springs, but there are many different spring designs. Modern springs are typically manufactured from spring steel. An example of a non-metallic spring is the bow, made traditionally of flexible yew wood, which when drawn stores energy to propel an arrow.

<span class="mw-page-title-main">Torque converter</span> Fluid coupling that transfers rotating power from a prime mover to a rotating driven load

A torque converter is a device, usually implemented as a type of fluid coupling, that transfers rotating power from a prime mover, like an internal combustion engine, to a rotating driven load. In a vehicle with an automatic transmission, the torque converter connects the prime mover to the automatic gear train, which then drives the load. It is thus usually located between the engine's flexplate and the transmission. The equivalent device in a manual transmission is the mechanical clutch.

<span class="mw-page-title-main">Torsion spring</span> Type of spring

A torsion spring is a spring that works by twisting its end along its axis; that is, a flexible elastic object that stores mechanical energy when it is twisted. When it is twisted, it exerts a torque in the opposite direction, proportional to the amount (angle) it is twisted. There are various types:

<span class="mw-page-title-main">DC motor</span> Motor which works on direct current

A DC motor is an electrical motor that uses direct current (DC) to produce mechanical force. The most common types rely on magnetic forces produced by currents in the coils. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.

Torsional vibration is the angular vibration of an object - commonly a shaft - along its axis of rotation. Torsional vibration is often a concern in power transmission systems using rotating shafts or couplings, where it can cause failures if not controlled. A second effect of torsional vibrations applies to passenger cars. Torsional vibrations can lead to seat vibrations or noise at certain speeds. Both reduce the comfort.

This is an alphabetical list of articles pertaining specifically to mechanical engineering. For a broad overview of engineering, please see List of engineering topics. For biographies please see List of engineers.

Engine balance refers to how the inertial forces produced by moving parts in an internal combustion engine or steam engine are neutralised with counterweights and balance shafts, to prevent unpleasant and potentially damaging vibration. The strongest inertial forces occur at crankshaft speed and balance is mandatory, while forces at twice crankshaft speed can become significant in some cases.

Vibration isolation is the prevention of transmission of vibration from one component of a system to others parts of the same system, as in buildings or mechanical systems. Vibration is undesirable in many domains, primarily engineered systems and habitable spaces, and methods have been developed to prevent the transfer of vibration to such systems. Vibrations propagate via mechanical waves and certain mechanical linkages conduct vibrations more efficiently than others. Passive vibration isolation makes use of materials and mechanical linkages that absorb and damp these mechanical waves. Active vibration isolation involves sensors and actuators that produce disruptive interference that cancels-out incoming vibration.

A spline is a ridge or tooth on a drive shaft that matches with groove in a mating piece and transfer torque to it, maintaining the angular correspondence between them.

<span class="mw-page-title-main">Jaw coupling</span> Mechanical coupling

In mechanical engineering, a jaw coupling is a type of general purpose power transmission coupling that also can be used in motion control (servo) applications. It is designed to transmit torque while damping system vibrations and accommodating misalignment, which protects other components from damage. Jaw couplings are composed of three parts: two metallic hubs and an elastomer insert called an element, but commonly referred to as a "spider". The three parts press fit together with a jaw from each hub fitted alternately with the lobes of the spider. Jaw coupling torque is transmitted through the elastomer lobes in compression.

<span class="mw-page-title-main">Harmonic damper</span>

A harmonic damper is a device fitted to the free end of the crankshaft of an internal combustion engine to counter torsional and resonance vibrations from the crankshaft. This device must be an interference fit to the crankshaft in order to operate in an effective manner. An interference fit ensures the device moves in perfect step with the crankshaft. It is essential on engines with long crankshafts and V8 engines with cross plane cranks, or V6 and straight-three engines with uneven firing order. Harmonics and torsional vibrations can greatly reduce crankshaft life, or cause instantaneous failure if the crankshaft runs at or through an amplified resonance. Dampers are designed with a specific weight (mass) and diameter, which are dependent on the damping material/method used, to reduce mechanical Q factor, or damp, crankshaft resonances.

<span class="mw-page-title-main">Flywheel energy storage</span> Method of storing energy

Flywheel energy storage (FES) works by accelerating a rotor (flywheel) to a very high speed and maintaining the energy in the system as rotational energy. When energy is extracted from the system, the flywheel's rotational speed is reduced as a consequence of the principle of conservation of energy; adding energy to the system correspondingly results in an increase in the speed of the flywheel.

<span class="mw-page-title-main">Geislinger coupling</span>

The Geislinger coupling is an all-metal coupling for rotating shafts. It is elastic in torsion, allowing it to absorb torsional vibration.

<span class="mw-page-title-main">Lanchester Fourteen</span> Motor vehicle

The Lanchester Fourteen Roadrider is a six-cylinder automobile introduced by the Lanchester Motor Company in the beginning of September 1936. It was named "Roadrider" for its special suspension features, and billed as the lowest-priced six-cylinder Lanchester ever offered. This car replaced the previous 12 hp Light Six model with a larger six-cylinder engine again in the Lanchester Eleven chassis and body.

<span class="mw-page-title-main">Centrifugal pendulum absorber</span>

A centrifugal pendulum absorber is a type of tuned mass damper. It reduces the amplitude of a torsional vibration in drive trains that use a combustion engine.

<span class="mw-page-title-main">Arc spring</span> Helical spring which is pre-curved in an arc shape

The arc spring is a special form of coil spring which was originally developed for use in the dual-mass flywheel of internal combustion engine drive trains. The term "arc spring" is used to describe pre-curved or arc-shaped helical compression springs. They have an arc-shaped coil axis.

References

  1. "Luk DMF's". Archived from the original on 2016-11-04. Retrieved 2015-01-11.
  2. 1 2 LUK Symposia