Independent suspension

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A multi-link type rear independent suspension on an AWD car. The anti-roll bar has some yellow paint on it. Independent rear suspension AWD.jpg
A multi-link type rear independent suspension on an AWD car. The anti-roll bar has some yellow paint on it.

Independent suspension is any automobile suspension system that allows each wheel on the same axle to move vertically (i.e. reacting to a bump on the road) independently of the others. This is contrasted with a beam axle or deDion axle system in which the wheels are linked. "Independent" refers to the motion or path of movement of the wheels or suspension. It is common for the left and right sides of the suspension to be connected with anti-roll bars or other such mechanisms. The anti-roll bar ties the left and right suspension spring rates together but does not tie their motion together.

Contents

Most modern vehicles have independent front suspension (IFS). Many vehicles also have an independent rear suspension (IRS). IRS, as the name implies, has the rear wheels independently sprung. A fully independent suspension has an independent suspension on all wheels. Some early independent systems used swing axles, but modern systems use Chapman or MacPherson struts, trailing arms, multilink, or wishbones.

Independent suspension typically offers better ride quality and handling characteristics, due to lower unsprung weight and the ability of each wheel to address the road undisturbed by activities of the other wheel on the vehicle. Independent suspension requires additional engineering effort and expense in development versus a beam or live axle arrangement. A very complex IRS solution can also result in higher manufacturing costs.

The key reason for lower unsprung weight relative to a live axle design is that, for driven wheels, the differential unit does not form part of the unsprung elements of the suspension system. Instead, it is either bolted directly to the vehicle's chassis or more commonly to a subframe.

The relative movement between the wheels and the differential is achieved through the use of swinging driveshafts connected via universal joints (U joints), analogous to the constant-velocity (CV) joints used in front-wheel-drive vehicles.

Independent suspension

Suspension

Suspension is the only component that separates the driver and/or passenger from the ground. The suspension in a vehicle helps absorb harshness in the road. There are many systems and designs that do this, such as independent suspension. [1] :1

Advantages

This system provides many advantages over other suspension systems. For example, in solid axle suspension systems, when one wheel hits a bump, it affects both wheels. This will compromise traction, smoothness of the ride, and could also cause a dangerous wheel shimmy when moving at high speeds. With independent suspension systems, the bump primarily affects only the contacted wheel. This offers many advantages such as greater ride comfort, better traction, and safer, more stable vehicles on the road. [1] :1

Types

Double wishbone suspension

Double wishbone suspension; arms and knuckle painted yellow Double wishbone suspension.jpg
Double wishbone suspension; arms and knuckle painted yellow

In automobiles, a double wishbone suspension is an independent suspension design using two (occasionally parallel) wishbone-shaped arms to locate the wheel. Each wishbone or arm has two mounting points to the chassis and one joint at the knuckle. The shock absorber and coil spring mount to the wishbones to control vertical movement. Double wishbone designs allow the engineer to carefully control the motion of the wheel throughout suspension travel, controlling such parameters as camber angle, caster angle, toe pattern, roll center height, scrub radius, scuff[ clarification needed ] and more.

Mercedes-Benz C111; cutaway view of suspension Mercedes-Benz C111 suspension.PNG
Mercedes-Benz C111; cutaway view of suspension

A multi-link suspension is a type of vehicle suspension design typically used in independent suspensions, using three or more lateral arms, and one or more longitudinal arms. A wider definition considers any independent suspensions having three control links or more multi-link suspensions. These arms do not have to be of equal length, and may be angled away from their "obvious" direction. It was first introduced in the late 1960s on the Mercedes-Benz C111 prototype and put into production later on their W201 and W124 series.

MacPherson strut

MacPherson strut (painted black) on Proton Exora Proton-MPV-Chassis.jpg
MacPherson strut (painted black) on Proton Exora

This is the most common, widely used front suspension system in cars today. It is a very simple and effective design that uses a strut-type spring and shock absorber that work as a team that will pivot on a single ball joint. This system was popularized in British Fords in the 1950s, then adopted by BMW (1962) and Porsche (1963). Later, this space-efficient system became widespread with the growing popularity of front-wheel drive vehicles.

One problem with this system is that once the spring or the top plate becomes worn, the driver of a car with this system may hear a loud "clonk" noise at full lock (i.e. steering wheel turned to the extreme left or extreme right positions), as the strut's spring jumps back into place. This noise is often confused with CV-joint knock.[ citation needed ]

Transverse leaf-spring

Studebaker "Planar" transverse leaf spring front suspension Studebaker front suspension (Autocar Handbook, 13th ed, 1935).jpg
Studebaker "Planar" transverse leaf spring front suspension

Several independent suspension designs have featured transverse leaf springs. Most applications used multi-leaf steel springs, although more recent designs have used fiber reinforced plastic (FRP, typically fibers are fiberglass) springs. In addition to spring type (multi-leaf steel, FRP), a distinction can be drawn between systems where the spring also acts as a locating link and those where the spring only acts as a spring member.

The AC Cobra is an example of a transverse, multi-leaf steel spring suspension that uses the leaf spring as the upper suspension arm. Alternatively, the 1963 Corvette's rear suspension is an example where the transverse leaf spring is used only as a ride spring. In both examples, the leaf spring is centrally mounted, preventing displacement of the wheel on one side from affecting the wheel on the other side.

In 1981, General Motors pioneered the use of a FRP plastic transverse leaf spring on the third-generation Corvette. As in the examples above, the spring used a single, central mount which isolated the left and right movements. The FRP spring reduced weight and eliminated the inner leaf friction as compared to the multi-leaf metal spring which was standard on the car. [2]

Rather than centrally mounting the transverse leaf spring and thus isolating the left and right sides of the springs, some manufacturers, starting with Fiat used two widely spaced spring mounts. This was first used on the front of the 1955 Fiat 600 and later at the rear on the Fiat 128. The spring is allowed to pivot inside of the mounts which allows the displacement of the spring on one side to affect the other side. This mechanical communication between the left and right sides of the suspension results in an effect similar to that of an anti-roll bar. [2] [3] Chevrolet Corvettes, starting with the 4th generation in 1984 have combined the dual pivot mounts with FRP leaf springs.

The transverse leaf spring is not used as commonly as it was earlier. It is very rare on modern cars, the Corvette and a few Volvo models being examples. [4] In the past it was more widely used in many Triumphs. The Herald, Vitesse, Spitfire, and GT6 all used a rear transverse leaf spring, as well as the 1995-98 Volvo 960/S90/V90 and a rare Swedish sports car incorporating the Volvo 960 rear suspension called the JC Indigo. [1] :4

This type of suspension should not be confused with earlier, rigid axle applications such as those used on early Ford cars.

Related Research Articles

<span class="mw-page-title-main">Unsprung mass</span> Portion of a vehicle not supported by its suspension system

The unsprung mass of a vehicle is the mass of the suspension, wheels or tracks, and other components directly connected to them. This contrasts with the sprung mass supported by the suspension, which includes the body and other components within or attached to it. Components of the unsprung mass include the wheel axles, wheel bearings, wheel hubs, tires, and a portion of the weight of driveshafts, springs, shock absorbers, and suspension links. Brakes that are mounted inboard are part of a vehicle's sprung mass.

<span class="mw-page-title-main">MacPherson strut</span> Type of automotive suspension design

The MacPherson strut is a type of automotive suspension system that uses the top of a telescopic damper as the upper steering pivot. It is widely used in the front suspension of modern vehicles. The name comes from American automotive engineer Earle S. MacPherson, who invented and developed the design.

<span class="mw-page-title-main">Torsion bar suspension</span> Vehicle suspension that uses a torsion bar

A torsion bar suspension, also known as a torsion spring suspension, is any vehicle suspension that uses a torsion bar as its main weight-bearing spring. One end of a long metal bar is attached firmly to the vehicle chassis; the opposite end terminates in a lever, the torsion key, mounted perpendicular to the bar, that is attached to a suspension arm, a spindle, or the axle. Vertical motion of the wheel causes the bar to twist around its axis and is resisted by the bar's torsion resistance. The effective spring rate of the bar is determined by its length, cross section, shape, material, and manufacturing process.

<span class="mw-page-title-main">Car suspension</span> Suspension system for a vehicle

Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two. Suspension systems must support both road holding/handling and ride quality, which are at odds with each other. The tuning of suspensions involves finding the right compromise. It is important for the suspension to keep the road wheel in contact with the road surface as much as possible, because all the road or ground forces acting on the vehicle do so through the contact patches of the tires. The suspension also protects the vehicle itself and any cargo or luggage from damage and wear. The design of front and rear suspension of a car may be different.

<span class="mw-page-title-main">Leaf spring</span> Simplest form of spring, mostly used for the suspension of cars

A leaf spring is a simple form of spring commonly used for suspension in wheeled vehicles. Originally called a laminated or carriage spring, and sometimes referred to as a semi-elliptical spring, elliptical spring, or cart spring, it is one of the oldest forms of vehicle suspension. A leaf spring is one or more narrow, arc-shaped, thin plates that are attached to the axle and chassis in a way that allows the leaf spring to flex vertically in response to irregularities in the road surface. Lateral leaf springs are the most commonly used arrangement, running the length of the vehicle and mounted perpendicular to the wheel axle, but numerous examples of transverse leaf springs exist as well.

Automobile handling and vehicle handling are descriptions of the way a wheeled vehicle responds and reacts to the inputs of a driver, as well as how it moves along a track or road. It is commonly judged by how a vehicle performs particularly during cornering, acceleration, and braking as well as on the vehicle's directional stability when moving in steady state condition.

<span class="mw-page-title-main">Double wishbone suspension</span> Automotive independent suspension design

A double wishbone suspension is an independent suspension design for automobiles using two wishbone-shaped arms to locate the wheel. Each wishbone or arm has two mounting points to the chassis and one joint at the knuckle. The shock absorber and coil spring mount to the wishbones to control vertical movement. Double wishbone designs allow the engineer to carefully control the motion of the wheel throughout suspension travel, controlling such parameters as camber angle, caster angle, toe pattern, roll center height, scrub radius, scuff, and more.

<span class="mw-page-title-main">Chapman strut</span> Type of automotive suspension design

The Chapman strut is a design of independent rear suspension used for light cars, particularly sports and racing cars. It takes its name from, and is best known for its use by, Colin Chapman of Lotus.

A swing axle is a simple type of independent suspension designed and patented by Edmund Rumpler in 1903. This was a revolutionary invention in automotive suspension, allowing driven (powered) wheels to follow uneven road surfaces independently, thus enabling the vehicle's wheels to maintain better road contact and holding; plus each wheel's reduced unsprung weight means their movements have less impact on the vehicle as a whole. The first automotive application was the Rumpler Tropfenwagen, later followed by the Mercedes 130H/150H/170H, the Standard Superior, the Volkswagen Beetle and its derivatives, the Chevrolet Corvair, and the roll-over prone M151 jeep amongst others.

<span class="mw-page-title-main">De Dion tube</span>

A de Dion tube is a form of non-independent automobile suspension. It is a considerable improvement over the swing axle, Hotchkiss drive, or live axle. Because it plays no part in transmitting power to the drive wheels, it is sometimes called a "dead axle".

<span class="mw-page-title-main">Inboard brake</span>

An inboard brake is an automobile technology wherein the disc brakes are mounted on the chassis of the vehicle, rather than directly on the wheel hubs. Its main advantages are twofold: a reduction in the unsprung weight of the wheel hubs, as this no longer includes the brake discs and calipers; and braking torque is applied directly to the chassis, rather than being transferred to it through the suspension arms.

<span class="mw-page-title-main">Anti-roll bar</span> Device that reduces the body roll of a vehicle

An anti-roll bar is an automobile suspension part that helps reduce the body roll of a vehicle during fast cornering or over road irregularities. It links opposite front or rear wheels to a torsion spring using short lever arms for anchors. This increases the suspension's roll stiffness—its resistance to roll in turns.

<span class="mw-page-title-main">Torque tube</span>

A torque tube system is a power transmission and braking technology that involves a stationary housing around the drive shaft, often used in automobiles with a front engine and rear drive. The torque tube consists of a large diameter stationary housing between the transmission and rear end that fully encloses a rotating tubular steel or small-diameter solid drive shaft that transmits the power of the engine to a regular or limited-slip differential. The purpose of a torque tube is to hold the rear end in place during acceleration and braking. Otherwise, the axle housing would suffer axle wrap, such that the front of the differential would lift up excessively during acceleration and sink down during braking. Its use is not as widespread in modern automobiles as is the Hotchkiss drive, which holds the rear end in place and prevents it from flipping up or down, during acceleration and braking, by anchoring the axle housings to the leaf springs using spring perches.

<span class="mw-page-title-main">Beam axle</span> Automobile mechanism

A beam axle, rigid axle or solid axle is a dependent suspension design in which a set of wheels is connected laterally by a single beam or shaft. Beam axles were once commonly used at the rear wheels of a vehicle, but historically they have also been used as front axles in four-wheel-drive vehicles. In most automobiles, beam axles have been replaced with front and rear independent suspensions.

<span class="mw-page-title-main">Radius rod</span> Suspension link

A radius rod is a suspension link intended to control wheel motion in the longitudinal (fore-aft) direction. The link is connected on one end to the wheel carrier or axle, on the other to the chassis or unibody of the vehicle. Radius rods are also sometimes used in aircraft with fixed undercarriages. Radius rods in aircraft must be regularly inspected because their failure will cause unrestrained swerving of the wheel.

A Corvette leaf spring is a type of independent suspension that utilizes a fiber-reinforced plastic (FRP) mono-leaf spring instead of more conventional coil springs. It is named after the Chevrolet Corvette, the American sports car for which it was originally developed and first utilized. A notable characteristic of this suspension configuration is the mounting of the mono-leaf spring such that it can serve as both ride spring and anti-roll spring. In contrast to many applications of leaf springs in automotive suspension designs, this type does not use the spring as a locating link. While this suspension type is most notably associated with several generations of the Chevrolet Corvette the design has been used in other production General Motors cars, as well as vehicles from Volvo Cars and Mercedes-Benz Sprinter van. Fiat produced cars with a similar configuration, using a multi-leaf steel spring in place of the FRP mono-leaf spring.

<span class="mw-page-title-main">Dante Giacosa</span>

Dante Giacosa was an Italian automobile designer and engineer responsible for a range of Italian automobile designs — and for refining the front-wheel drive layout to an industry-standard configuration.

<span class="mw-page-title-main">Twist-beam rear suspension</span>

The twist-beam rear suspension is a type of automobile suspension based on a large H or C-shaped member. The front of the H attaches to the body via rubber bushings, and the rear of the H carries each stub-axle assembly, on each side of the car. The cross beam of the H holds the two trailing arms together, and provides the roll stiffness of the suspension, by twisting as the two trailing arms move vertically, relative to each other.

<span class="mw-page-title-main">Jaguar independent rear suspension</span> Common component of a number of Jaguar production cars since 1961

Jaguar's independent rear suspension (IRS) unit has been a common component of a number of Jaguar production cars since 1961, passing through two major changes of configuration up to 2006 and last used in the Jaguar XK8 and Aston Martin DB7. This article concentrates on the first generation Jaguar IRS, which firmly established the marque's reputation for suspension sophistication, combining as it did smooth ride with excellent roadholding and low levels of noise, vibration, and harshness (NVH). The two generations overlap in time due to their being used in both full size and sports models that were updated at different times.

<span class="mw-page-title-main">Transverse leaf spring front suspension</span>

Transverse leaf spring front suspension is a type of automotive front suspension, whose usage is most well known in Ford Motor Company products from 1908 to 1948. "Suicide front axle" is a term that has been used for it.

References

  1. 1 2 3 Longhurst, Chris (5 August 2005). "Car Bibles : The Car Suspension Bible" . Retrieved 15 September 2020.
  2. 1 2 McLellan, Dave (2002). Corvette from the Inside. Cambridge, MA: Bentley Publishers. pp. 86–87. ISBN   0-8376-0859-7.
  3. Lamm, Michael (1983). The Newest Corvette. Corvette from A to Z-51 (1st ed.). Lamm-Morada Publishing. p. 44. ISBN   978-0932128041. Archived from the original on 2012-02-06.
  4. Stoklosa, Alexander. "10 Things You Need to Know About the 2016 Volvo XC90". Car and Driver. Retrieved 2015-08-01.
  1. Arvinmertitor Inc. "Independent Suspension for Off-highway Use." LexisNexis Academic.
  2. "independent suspension." Dictionary.com's 21st Century Lexicon. Dictionary.com, LLC. 14 Nov. 2011. <Dictionary.com
  3. Pintado, Publio, and Miguel-Angel Castell. "Independent Suspension." Vehicle System Dynamics 31.3 (1999): 137-55. EBSCO Host. Web. 14 Nov. 2011.