Drilling rig

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Drilling the Bakken Formation in the Williston Basin Drilling the Bakken formation in the Williston Basin.jpg
Drilling the Bakken Formation in the Williston Basin
Large hole drilling rig for blast-hole drilling Large hole drilling rig.jpg
Large hole drilling rig for blast-hole drilling

A drilling rig is an integrated system that drills wells, such as oil or water wells, or holes for piling and other construction purposes, into the earth's subsurface. Drilling rigs can be massive structures housing equipment used to drill water wells, oil wells, or natural gas extraction wells, or they can be small enough to be moved manually by one person and such are called augers. Drilling rigs can sample subsurface mineral deposits, test rock, soil and groundwater physical properties, and also can be used to install sub-surface fabrications, such as underground utilities, instrumentation, tunnels or wells. Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures (such as oil platforms, commonly called 'offshore oil rigs' even if they don't contain a drilling rig). The term "rig" therefore generally refers to the complex equipment that is used to penetrate the surface of the Earth's crust.

Contents

Small to medium-sized drilling rigs are mobile, such as those used in mineral exploration drilling, blast-hole, water wells and environmental investigations. Larger rigs are capable of drilling through thousands of metres of the Earth's crust, using large "mud pumps" to circulate drilling fluid (slurry) through the drill bit and up the casing annulus, for cooling and removing the "cuttings" while a well is drilled. Hoists in the rig, a derrick, can lift hundreds of tons of pipe. Other equipment can force acid or sand into reservoirs to facilitate extraction of the oil or natural gas; and in remote locations there can be permanent living accommodation and catering for crews (which may be more than a hundred). Marine rigs may operate thousands of miles distant from the supply base with infrequent crew rotation or cycle.

History

Antique drilling rig now on display at Western History Museum in Lingle, Wyoming. It was used to drill many water wells in that area--many of those wells are still in use. Lingle Oil Rig.jpg
Antique drilling rig now on display at Western History Museum in Lingle, Wyoming. It was used to drill many water wells in that area—many of those wells are still in use.
Antique drilling rigs in Zigong, China ZigongSaltwells.jpg
Antique drilling rigs in Zigong, China

Until internal combustion engines were developed in the late 19th century, the main method for drilling rock was muscle power of man or animal. The technique of oil drilling through percussion or rotary drilling has its origins dating back to the ancient Chinese Han dynasty in 100 BC, where percussion drilling was used to extract natural gas in the Sichuan province. [1] Early oil and gas drilling methods were seemingly primitive as it required several technical skills. [1] [2] The skills involved the availability of heavy iron bits and long bamboo poles, the manufacturing of long and sturdy cables woven from bamboo fiber, and levers. Heavy iron bits were attached to long bamboo cables suspended from bamboo derricks and then were repeatedly raised and dropped into a manually dug hole by having two to six men jumping on a lever. [1] Han dynasty oil wells made by percussion drilling was effective but only reached 10 meters deep and 100 meters by the 10th century. [1] By the 16th century, the Chinese were exploring and drilling oil wells more than 2,000 feet (610 m) deep. [2] Chinese well drilling technology was introduced to Europe in 1828. [3] A modernized variant of the ancient Chinese drilling technique was used by American businessman Edwin Drake to drill Pennsylvania's first oil well in 1859 using small steam engines to power the drilling process rather than by human muscle. [1] Cable tool drilling was developed in ancient China and was used for drilling brine wells. The salt domes also held natural gas, which some wells produced and which was used for evaporation of the brine. Drake learned of cable tool drilling from Chinese laborers in the U.S. [4] The first primary product was kerosene for lamps and heaters. [5] [6] Similar developments around Baku fed the European market.

In the 1970s, outside of the oil and gas industry, roller bits using mud circulation were replaced by the first pneumatic reciprocating piston Reverse Circulation (RC) drills, and became essentially obsolete for most shallow drilling, and are now only used in certain situations where rocks preclude other methods. RC drilling proved much faster and more efficient, and continues to improve with better metallurgy, deriving harder, more durable bits, and compressors delivering higher air pressures at higher volumes, enabling deeper and faster penetration. Diamond drilling has remained essentially unchanged since its inception.

Petroleum drilling industry

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Oil rigs operational
Natural gas rigs operational Oil Rig Count.webp
  Oil rigs operational
  Natural gas rigs operational

Oil and natural gas drilling rigs are used not only to identify geologic reservoirs, but also used to create holes that allow the extraction of oil or natural gas from those reservoirs. Primarily in onshore oil and gas fields once a well has been drilled, the drilling rig will be moved off of the well and a service rig (a smaller rig) that is purpose-built for completions will be moved on to the well to get the well on line. [7] This frees up the drilling rig to drill another hole and streamlines the operation as well as allowing for specialization of certain services, i.e. completions vs. drilling.

Mining drilling industry

Mining drilling rigs are used for two main purposes, exploration drilling which aims to identify the location and quality of a mineral, and production drilling, used in the production-cycle for mining. Drilling rigs used for rock blasting for surface mines vary in size dependent on the size of the hole desired, and is typically classified into smaller pre-split and larger production holes. Underground mining (hard rock) uses a variety of drill rigs dependent on the desired purpose, such as production, bolting, cabling, and tunnelling.

Mobile drilling rigs

Mobile drilling rig mounted on a truck Mercedes Benz Atego - Bohranlage (1).jpg
Mobile drilling rig mounted on a truck

In early oil exploration, drilling rigs were semi-permanent in nature and the derricks were often built on site and left in place after the completion of the well. In more recent times drilling rigs are expensive custom-built machines that can be moved from well to well. Some light duty drilling rigs are like a mobile crane and are more usually used to drill water wells. Larger land rigs must be broken apart into sections and loads to move to a new place, a process which can often take weeks.

Small mobile drilling rigs are also used to drill or bore piles. Rigs can range from 100 short tons (91,000 kg) continuous flight auger (CFA) rigs to small air powered rigs used to drill holes in quarries, etc. These rigs use the same technology and equipment as the oil drilling rigs, just on a smaller scale.

The drilling mechanisms outlined below differ mechanically in terms of the machinery used, but also in terms of the method by which drill cuttings are removed from the cutting face of the drill and returned to surface.

Automated drill rig

An automated drill rig (ADR) is an automated full-sized walking land-based drill rig that drills long lateral sections in horizontal wells for the oil and gas industry. [8] ADRs are agile rigs that can move from pad to pad to new well sites faster than other full-sized drilling rigs. Each rig costs about $25 million. ADR is used extensively in the Athabasca oil sands. According to the "Oil Patch Daily News", "Each rig will generate 50,000 man-hours of work during the construction phase and upon completion, each operating rig will directly and indirectly employ more than 100 workers." Compared to conventional drilling rigs", Ensign, an international oilfield services contractor based in Calgary, Alberta, that makes ADRs claims that they are "safer to operate, have "enhanced controls intelligence," "reduced environmental footprint, quick mobility and advanced communications between field and office." [8] In June 2005 the first specifically designed slant automated drilling rig (ADR), Ensign Rig No. 118, for steam assisted gravity drainage (SAGD) applications was mobilized by Deer Creek Energy Limited, a Calgary-based oilsands company. [9] [10]

Auger drills

An auger drill is a spiral-shaped tool. Its main function is the drilling of holes in the ground and other materials - or surfaces such as ice, wood, etc. The design of an auger depends on the kind of material it's meant to drill into, hence there are different types of auger drills. [11] Auger drills come in varying sizes and can drill holes up to a depth of 95 ft below the ground. They are known to be quite versatile, saving time and energy during construction work or even personal projects.

Drill buckets

A drill bucket, or auger bucket, is a drilling head that accumulates spoil inside and can be lifted from the hole periodically to be emptied. [12]

See also

Related Research Articles

<span class="mw-page-title-main">Well drilling</span> Method of extracting a natural resource

Well drilling is the process of drilling a hole in the ground for the extraction of a natural resource such as ground water, brine, natural gas, or petroleum, for the injection of a fluid from surface to a subsurface reservoir or for subsurface formations evaluation or monitoring. Drilling for the exploration of the nature of the material underground is best described as borehole drilling.

<span class="mw-page-title-main">Oil well</span> Well drilled to extract crude oil and/or gas

An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.

<span class="mw-page-title-main">Drill</span> Tool used to create holes

A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver chuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.

<span class="mw-page-title-main">Borehole</span> Narrow shaft bored in the ground

A borehole is a narrow shaft bored in the ground, either vertically or horizontally. A borehole may be constructed for many different purposes, including the extraction of water, other liquids, or gases. It may also be part of a geotechnical investigation, environmental site assessment, mineral exploration, temperature measurement, as a pilot hole for installing piers or underground utilities, for geothermal installations, or for underground storage of unwanted substances, e.g. in carbon capture and storage.

<span class="mw-page-title-main">Baker Hughes</span> American oil field services company

Baker Hughes Company is an American energy company based in Houston, Texas. As one of the world's largest oil field services companies, it provides products and services for oil well drilling, formation evaluation, completion, production, and reservoir consulting. It operates in over 120 countries, with research and manufacturing facilities in Australia, Singapore, Malaysia, India, Dubai, Saudi Arabia, Italy, Germany, Norway, Oklahoma, Louisiana and Missouri. From 2017 to 2020, the company was majority owned by General Electric (GE); however, GE no longer owns an economic stake in the company. The company is incorporated in Delaware.

<span class="mw-page-title-main">Drilling</span> Cutting process that uses a drill bit to cut a circular hole into the workpiece

Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.

<span class="mw-page-title-main">Directional drilling</span> Practice of drilling non-vertical bores

Directional drilling is the practice of drilling non-vertical bores. It can be broken down into four main groups: oilfield directional drilling, utility installation directional drilling, directional boring, and surface in seam (SIS), which horizontally intersects a vertical bore target to extract coal bed methane.

Well control is the technique used in oil and gas operations such as drilling, well workover and well completion for maintaining the hydrostatic pressure and formation pressure to prevent the influx of formation fluids into the wellbore. This technique involves the estimation of formation fluid pressures, the strength of the subsurface formations and the use of casing and mud density to offset those pressures in a predictable fashion. Understanding pressure and pressure relationships is important in well control.

<span class="mw-page-title-main">Casing (borehole)</span>

Casing is a large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.

<span class="mw-page-title-main">Drilling fluid</span> Aid for drilling boreholes into the ground

In geotechnical engineering, drilling fluid, also known as drilling mud, is used to aid the drilling of boreholes into the earth. Used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells.

<span class="mw-page-title-main">Drill stem test</span>

A drill stem test (DST) is a procedure for isolating and testing the pressure, permeability and productive capacity of a geological formation during the drilling of a well. The test is an important measurement of pressure behaviour at the drill stem and is a valuable way of obtaining information on the formation fluid and establishing whether a well has found a commercial hydrocarbon reservoir.

Directional boring, also referred to as horizontal directional drilling (HDD), is a minimal impact trenchless method of installing underground utilities such as pipe, conduit, or cables in a relatively shallow arc or radius along a prescribed underground path using a surface-launched drilling rig. Directional boring offers significant environmental advantages over traditional cut and cover pipeline/utility installations. The technique is routinely used when conventional trenching or excavating is not practical or when minimal surface disturbance is required.

<span class="mw-page-title-main">Coiled tubing</span> Long metal pipe used in oil and gas wells

In the oil and gas industry, coiled tubing refers to a long metal pipe, normally 1 to 3.25 in in diameter which is supplied spooled on a large reel. It is used for interventions in oil and gas wells and sometimes as production tubing in depleted gas wells. Coiled tubing is often used to carry out operations similar to wirelining. The main benefits over wireline are the ability to pump chemicals through the coil and the ability to push it into the hole rather than relying on gravity. Pumping can be fairly self-contained, almost a closed system, since the tube is continuous instead of jointed pipe. For offshore operations, the 'footprint' for a coiled tubing operation is generally larger than a wireline spread, which can limit the number of installations where coiled tubing can be performed and make the operation more costly. A coiled tubing operation is normally performed through the drilling derrick on the oil platform, which is used to support the surface equipment, although on platforms with no drilling facilities a self-supporting tower can be used instead. For coiled tubing operations on sub-sea wells a mobile offshore drilling unit (MODU) e.g. semi-submersible, drillship etc. has to be utilized to support all the surface equipment and personnel, whereas wireline can be carried out from a smaller and cheaper intervention vessel. Onshore, they can be run using smaller service rigs, and for light operations a mobile self-contained coiled tubing rig can be used.

Subsea technology involves fully submerged ocean equipment, operations, or applications, especially when some distance offshore, in deep ocean waters, or on the seabed. The term subsea is frequently used in connection with oceanography, marine or ocean engineering, ocean exploration, remotely operated vehicle (ROVs) autonomous underwater vehicles (AUVs), submarine communications or power cables, seafloor mineral mining, oil and gas, and offshore wind power.

<span class="mw-page-title-main">Well</span> Excavation or structure to provide access to groundwater

A well is an excavation or structure created in the ground by digging, driving, or drilling to access liquid resources, usually water. The oldest and most common kind of well is a water well, to access groundwater in underground aquifers. The well water is drawn up by a pump, or using containers, such as buckets or large water bags that are raised mechanically or by hand. Water can also be injected back into the aquifer through the well. Wells were first constructed at least eight thousand years ago and historically vary in construction from a simple scoop in the sediment of a dry watercourse to the qanats of Iran, and the stepwells and sakiehs of India. Placing a lining in the well shaft helps create stability, and linings of wood or wickerwork date back at least as far as the Iron Age.

Oilfield terminology refers to the jargon used by those working in fields within and related to the upstream segment of the petroleum industry. It includes words and phrases describing professions, equipment, and procedures specific to the industry. It may also include slang terms used by oilfield workers to describe the same.

<span class="mw-page-title-main">Down-the-hole drill</span> Jackhammer-like tip for drilling deep into rock

A down-the-hole drill, usually called DTH by most professionals, is basically a jackhammer screwed on the bottom of a drill string. The fast hammer action breaks hard rock into small cuttings and dust that are evacuated by a fluid. The DTH hammer is one of the fastest ways to drill hard rock. The system is thought to have been invented independently by Stenuick Frères in Belgium and Ingersoll Rand in the USA in the mid-1950s.

<span class="mw-page-title-main">Boring (earth)</span> Drilling a hole, tunnel, or well into the Earth

Boring is drilling a hole, tunnel, or well in the Earth. It is used for various applications in geology, agriculture, hydrology, civil engineering, and mineral exploration. Today, most Earth drilling serves one of the following purposes:

<span class="mw-page-title-main">Solids control</span>

Solids control is a process used in drilling rigs which use drilling fluid. It involves separating the "cuttings" from the fluid, allowing it to be recirculated or discharged to the environment.

<span class="mw-page-title-main">Ice drilling</span> Method of drilling through ice

Ice drilling allows scientists studying glaciers and ice sheets to gain access to what is beneath the ice, to take measurements along the interior of the ice, and to retrieve samples. Instruments can be placed in the drilled holes to record temperature, pressure, speed, direction of movement, and for other scientific research, such as neutrino detection.

References

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  2. 1 2 Heshelow, Kathy (2010). Investing in Oil and Gas: The ABC's of DPPs. Iuniverse. p. 52. ISBN   978-1450261715.
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  8. 1 2 "Ensign Launches Newest And Most Powerful Automated ADR 1500S Pad Drill Rigs In Montney Play", New Tech Magazine, Calgary, Alberta, 21 November 2014, archived from the original on 10 December 2014, retrieved 6 December 2014
  9. "Deer Creek And Ensign Spud First SAGD Wells Using Slant Automated Drilling Rig". newtechmagazine.com. Archived from the original on 2014-12-10.
  10. Well Drilling Experts
  11. "What Is an Auger, and What Are They Typically Used For? | TFGUSA". www.tfgusa.com. 2021-06-28. Retrieved 2023-11-22.
  12. "Bucket Auger Drilling Method". wellowner.org. Retrieved 8 November 2022.