Electric wire ferrule

Last updated
Top: wire terminating in an insulated ferrule
Center: Several ferrules with colored insulation, and two uninsulated ferrules Aderendhuelsen.jpg
Top: wire terminating in an insulated ferrule
Center: Several ferrules with colored insulation, and two uninsulated ferrules
Insulated, and uninsulated ferrules Adereindhulzen enkel en dubbel.jpg
Insulated, and uninsulated ferrules

An electric wire ferrule (sometimes electric end terminal) is a metal tube crimped over stranded wire to secure the strands within a screw terminal. Electrical insulation may be included to protect any exposed portion of the wire not completely inside the screw terminal post.

Contents

Stranded wire is preferred for most electrical applications because it is more reliable than solid wire. It is more flexible and durable because repeated bending will not cause it to break. Stranded wire can be more difficult to terminate, because the individual strands tend to separate after insulation is removed.

By placing the end of the stranded wire in a ferrule, the strands stay together. [1]

Color code

According to DIN 46228, color indicates the intended wire size. [2] Some manufacturers use their own color codes that differ from the DIN.

See also

Related Research Articles

Electrical cable Assembly of one or more wires running side by side or bundled

An electrical cable is an assembly of one or more wires running side by side or bundled, which is used to carry electric current.

Twisted pair Type of wiring

Twisted pair cabling is a type of wiring in which two conductors of a single circuit are twisted together for the purposes of improving electromagnetic compatibility. Compared to a single conductor or an untwisted balanced pair, a twisted pair reduces electromagnetic radiation from the pair and crosstalk between neighboring pairs and improves rejection of external electromagnetic interference. It was invented by Alexander Graham Bell.

Electrical connector Device used to join electrical conductors

Components of an electrical circuit are electrically connected if an electric current can run between them through an electrical conductor. An electrical connector is an electromechanical device used to create an electrical connection between parts of an electrical circuit, or between different electrical circuits, thereby joining them into a larger circuit. Most electrical connectors have a gender – i.e. the male component, called a plug, connects to the female component, or socket. The connection may be removable, require a tool for assembly and removal, or serve as a permanent electrical joint between two points. An adapter can be used to join dissimilar connectors.

Bowden cable Flexible cable used to transmit force

A Bowden cable is a type of flexible cable used to transmit mechanical force or energy by the movement of an inner cable relative to a hollow outer cable housing. The housing is generally of composite construction, consisting of an inner lining, a longitudinally incompressible layer such as a helical winding or a sheaf of steel wire, and a protective outer covering.

Ferrule Ring used for fastening or joining

A ferrule is any of a number of types of objects, generally used for fastening, joining, sealing, or reinforcement. They are often narrow circular rings made from metal, or less commonly, plastic. Ferrules are also often referred to as eyelets or grommets within the manufacturing industry.

Banana connector Single-wire electrical connector used for joining wires to equipment

A banana connector is a single-wire electrical connector used for joining wires to equipment. The term 4 mm connector is also used, especially in Europe, although not all banana connectors will mate with 4 mm parts, and 2 mm banana connectors exist. Various styles of banana plug contacts exist, all based on the concept of spring metal applying outward force into the unsprung cylindrical jack to produce a snug fit with good electrical conductivity. Common types include: a solid pin split lengthwise and splayed slightly, a tip of four leaf springs, a cylinder with a single leaf spring on one side, a bundle of stiff wire, a central pin surrounded by a multiple-slit cylinder with a central bulge, or simple sheet spring metal rolled into a nearly complete cylinder. The plugs are frequently used to terminate patch cords for electronic test equipment such as laboratory power supply units, while sheathed banana plugs are common on multimeter probe leads.

Electrical wiring Electrical installation of cabling

Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.

Terminal (electronics) Connection point in electronic circuits

A terminal is the point at which a conductor from a component, device or network comes to an end. Terminal may also refer to an electrical connector at this endpoint, acting as the reusable interface to a conductor and creating a point where external circuits can be connected. A terminal may simply be the end of a wire or it may be fitted with a connector or fastener.

110 block Type of punch-down block

A 110 block is a type of punch-down block used to terminate runs of on-premises wiring in a structured cabling system. The designation 110 is also used to describe a type of insulation displacement contact (IDC) connector used to terminate twisted pair cables, which uses a punch-down tool similar to the type used for the older 66 block.

Crimp (joining)

Crimping is joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp.

Aluminum building wiring is a type of electrical wiring for residential construction or houses that uses aluminum electrical conductors. Aluminum provides a better conductivity to weight ratio than copper, and therefore is also used for wiring power grids, including overhead power transmission lines and local power distribution lines, as well as for power wiring of some airplanes. Utility companies have used aluminum wire for electrical transmission in power grids since around the late 1800s to the early 1900s. It has cost and weight advantages over copper wires. Aluminum wire in power transmission and distribution applications is still the preferred material today.

Speaker wire Electronics component

Speaker wire is used to make the electrical connection between loudspeakers and audio amplifiers. Modern speaker wire consists of two or more electrical conductors individually insulated by plastic or, less commonly, rubber. The two wires are electrically identical, but are marked to identify the correct audio signal polarity. Most commonly, speaker wire comes in the form of zip cord.

Twist-on wire connector

Twist-on wire connectors are a type of electrical connector used to fasten two or more low-voltage electrical conductors. They are widely used in North America and several European countries in residential, commercial and industrial building power wiring, but have been banned in some other jurisdictions.

Insulation-displacement connector Type of electrical connector

An insulation-displacement contact (IDC), also known as insulation-piercing contact (IPC), is an electrical connector designed to be connected to the conductor(s) of an insulated cable by a connection process which forces a selectively sharpened blade or blades through the insulation, bypassing the need to strip the conductors of insulation before connecting. When properly made, the connector blade cold-welds to the conductor, making a theoretically reliable gas-tight connection.

Modular connector Electrical connector commonly used in telephone and computer networks

A modular connector is a type of electrical connector for cords and cables of electronic devices and appliances, such as in computer networking, telecommunication equipment, and audio headsets.

Screw terminal Device for electrical wire connection

A screw terminal is a type of electrical connection where a wire is held by the tightening of a screw.

Tinsel wire is a type of electrical wire used for applications that require high mechanical flexibility but low current-carrying capacity. Tinsel wire is commonly used in cords of telephones, handsets, headphones, and small electrical appliances. It is far more resistant to metal fatigue failure than either stranded wire or solid wire.

Crimp (electrical) Type of solderless electrical connection

An electrical crimp is a type of solderless electrical connection.

Copper conductor Electrical wire or other conductor made of copper

Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.

In telecommunications, a line splice is a method of connecting electrical cables or optical fibers.

References

  1. Tobias Sondermann (January 15, 2015). "Ferrules Prevent Connection Failures". Assembly. sv:BNP Media . Retrieved October 25, 2017.
  2. Nick Locke (February 2013). "Only Connect: A guide to Insulated Ferrules". Electronics Weekly . Retrieved October 26, 2017.{{cite journal}}: Cite journal requires |journal= (help)