Element Six

Last updated
Element Six
Company type Privately held company
IndustryDesign, development, and production of synthetic diamond and tungsten carbide supermaterials.
Founded1946
Founder Ernest Oppenheimer
Headquarters London
Area served
Worldwide
Key people
Bruce Cleaver, Chairman

Siobhán Duffy, Chief Executive Officer

Erica Leathers, Chief Financial Officer

Dr Daniel Twitchen, Executive Director - Bus Dev & Technologies Sales

Dr Iain Goudemond, Executive Director – Operations

Emma Williams, Executive Director, HR & Communications

Contents



Products Industrial diamond, boron nitride, carbide, tungsten carbide, cemented carbide, ceramics, cutting tools, cutting tool material, thermal management, electronics cooling, poly diamond powder, wastewater treatment, quantum technology, synthetic diamond, chemical vapor deposition, synthetic polycrystalline diamond, polycrystalline cubic boron nitride
ServicesDevelopment of advanced engineering industrial and technology material solutions
RevenueIncrease2.svg US $0.5 billion (2011)
Owners Umicore, De Beers
Number of employees
Over 1,900
Website www.e6.com

Element Six is a company specialised in providing synthetic diamond, cubic boron nitride and other superhard materials for industrial use. Part of the De Beers Group, Element Six employs over 1,900 people and its primary manufacturing sites are located in the UK, Ireland, Germany, South Africa, and the US.

Element Six advanced engineering materials are used in abrasive applications such as cutting, grinding, drilling, shearing and polishing, while the extreme properties of synthetic diamond beyond hardness are applied in a wide array of industrial and technology applications such as optics, power transmission, water treatment, semi-conductors, sensors and quantum information processing.

History

Sir Ernest Oppenheimer formed Industrial Distributors in 1946, the first entity to focus on the industrial uses of natural diamond. [1]

In 1956 it was decided that De Beers should make a concerted effort to produce synthetic diamond and, in response, a research group, called the Adamant Research Laboratory, was established and housed as a subdivision of the laboratory. Two years later, after intensive research into high-pressure and temperature techniques, a team led by Jan Custers and Henry Dyer produced successful results. [2]

Their success in the synthesis of diamonds was announced to the world in 1959 by Harry Oppenheimer. A full-scale plant to produce synthetic industrial diamonds commercially started operation in Springs, Gauteng, in 1961, followed by a second plant in Shannon, County Clare, in May 1963. These two developments gave birth to the De Beers Industrial Diamonds group. [2]

By the 1960s, the company was offering a range of diamond grit products that was followed by nickel and coated diamond materials plus grinding products based on cubic boron nitride.

The company acquired a manor house in Sunninghill, Berkshire, called Charters in 1975 and used it as a research and technical support centre. Charters was sold in 2002 to a residential developer. [3]

In 1992, breakthroughs in chemical vapour deposition technology opened the opportunity to synthesize diamond films and a new raft of application areas became possible.

The De Beers Industrial Diamond Division acquired the super-abrasive distribution business from company Ernst Winter in Germany in 1996, as well as Winter“s joint ventures in other countries. [4]

A new diamond research laboratory was officially opened in Springs, Gauteng, by South African President Thabo Mbeki on 1 November 2001. [5]

In 2002, the company changed its name to Element Six. [6]

The acquisition of a majority of the shareholding of OJSC "Poltava Diamond Plant", a Ukrainian diamond synthesis plant which produces resin bond synthetic diamond was announced on 3 April 2006. [7]

On 19 April 2006, Element Six opened its first manufacturing site in Asia in Suzhou, China, for the production of specialized type of synthetic diamond for internal use in the manufacturing of polycrystalline products. [8]

Element Six purchased Barat Carbide, the former hard materials group of Boart Longyear in 2007 and expanded its product portfolio to include tungsten carbide parts for soft rock mining tools or as wear parts. [9]

In December 2012, Element Six announced that it has acquired US-based Megadiamond's cutting tool business from Schlumberger to become the largest supplier of abrasive supermaterials for the Automotive and Aerospace sectors. [10]

In 2012, Element Six announced to build a Global Innovation Centre near Oxford in the United Kingdom, which was opened in 2013. [11]

Products

Products offered by Element Six fall into two broad categories: superabrasives and advanced diamond products. The largest part of the company's business today is in superabrasives. These products are based on the hardest materials such as synthetic diamond and cubic boron nitride that are used in a wide range of cutting, grinding and drilling applications range from oil and gas exploration to machine tools, automotive part manufacturing and marble production.[ citation needed ]

See also

Related Research Articles

<span class="mw-page-title-main">Boron nitride</span> Refractory compound of boron and nitrogen with formula BN

Boron nitride is a thermally and chemically resistant refractory compound of boron and nitrogen with the chemical formula BN. It exists in various crystalline forms that are isoelectronic to a similarly structured carbon lattice. The hexagonal form corresponding to graphite is the most stable and soft among BN polymorphs, and is therefore used as a lubricant and an additive to cosmetic products. The cubic variety analogous to diamond is called c-BN; it is softer than diamond, but its thermal and chemical stability is superior. The rare wurtzite BN modification is similar to lonsdaleite but slightly softer than the cubic form.

<span class="mw-page-title-main">Boron</span> Chemical element with atomic number 5 (B)

Boron is a chemical element. It has the symbol B and atomic number 5. In its crystalline form it is a brittle, dark, lustrous metalloid; in its amorphous form it is a brown powder. As the lightest element of the boron group it has three valence electrons for forming covalent bonds, resulting in many compounds such as boric acid, the mineral sodium borate, and the ultra-hard crystals of boron carbide and boron nitride.

<span class="mw-page-title-main">Silicon carbide</span> Extremely hard semiconductor

Silicon carbide (SiC), also known as carborundum, is a hard chemical compound containing silicon and carbon. A wide bandgap semiconductor, it occurs in nature as the extremely rare mineral moissanite, but has been mass-produced as a powder and crystal since 1893 for use as an abrasive. Grains of silicon carbide can be bonded together by sintering to form very hard ceramics that are widely used in applications requiring high endurance, such as car brakes, car clutches and ceramic plates in bulletproof vests. Large single crystals of silicon carbide can be grown by the Lely method and they can be cut into gems known as synthetic moissanite.

<span class="mw-page-title-main">Moissanite</span> Silicon carbide mineral

Moissanite is naturally occurring silicon carbide and its various crystalline polymorphs. It has the chemical formula SiC and is a rare mineral, discovered by the French chemist Henri Moissan in 1893. Silicon carbide or moissanite is useful for commercial and industrial applications due to its hardness, optical properties and thermal conductivity.

An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.

Borazon is a brand name of a cubic form of boron nitride (cBN). Its color ranges from black to brown and gold, depending on the chemical bond. It is one of the hardest known materials, along with various forms of diamond and other kinds of boron nitride. Borazon is a crystal created by heating equal quantities of boron and nitrogen at temperatures greater than 1800 °C (3300 °F) at 7 GPa.

<span class="mw-page-title-main">Boron carbide</span> Extremely hard ceramic compound

Boron carbide (chemical formula approximately B4C) is an extremely hard boron–carbon ceramic, a covalent material used in tank armor, bulletproof vests, engine sabotage powders, as well as numerous industrial applications. With a Vickers hardness of >30 GPa, it is one of the hardest known materials, behind cubic boron nitride and diamond.

<span class="mw-page-title-main">Superhard material</span> Material with Vickers hardness exceeding 40 gigapascals

A superhard material is a material with a hardness value exceeding 40 gigapascals (GPa) when measured by the Vickers hardness test. They are virtually incompressible solids with high electron density and high bond covalency. As a result of their unique properties, these materials are of great interest in many industrial areas including, but not limited to, abrasives, polishing and cutting tools, disc brakes, and wear-resistant and protective coatings.

In chemistry, a nitride is a chemical compound of nitrogen. Nitrides can be inorganic or organic, ionic or covalent. The nitride anion, N3- ion, is very elusive but compounds of nitride are numerous, although rarely naturally occurring. Some nitrides have a found applications, such as wear-resistant coatings (e.g., titanium nitride, TiN), hard ceramic materials (e.g., silicon nitride, Si3N4), and semiconductors (e.g., gallium nitride, GaN). The development of GaN-based light emitting diodes was recognized by the 2014 Nobel Prize in Physics. Metal nitrido complexes are also common.

<span class="mw-page-title-main">Grinding wheel</span> Abrasive cutting tool for grinders

Grinding wheels are wheels that contain abrasive compounds for grinding and abrasive machining operations. Such wheels are also used in grinding machines.

A grinding dresser or wheel dresser is a tool to dress the surface of a grinding wheel. Grinding dressers are used to return a wheel to its original round shape, to expose fresh grains for renewed cutting action, or to make a different profile on the wheel's edge. Utilizing predetermined dressing parameters will allow the wheel to be conditioned for optimum grinding performance while truing and restoring the form simultaneously.

<span class="mw-page-title-main">Sharpening stone</span> Abrasive slab used to sharpen tools

Sharpening stones, or whetstones, are used to sharpen the edges of steel tools such as knives through grinding and honing.

<span class="mw-page-title-main">Robert H. Wentorf Jr.</span>

Robert H. Wentorf Jr. was a staff scientist at General Electric Corporate Research and Development Laboratory in Schenectady, N.Y. and a professor of chemical engineering at Rensselaer Polytechnic Institute in Troy, N.Y.

<span class="mw-page-title-main">Boron compounds</span>

Boron compounds are compounds containing the element boron. In the most familiar compounds, boron has the formal oxidation state +3. These include oxides, sulfides, nitrides, and halides.

<span class="mw-page-title-main">Diamond tool</span> Cutting tool with diamond grains

A diamond tool is a cutting tool with diamond grains fixed on the functional parts of the tool via a bonding material or another method. As diamond is a superhard material, diamond tools have many advantages as compared with tools made with common abrasives such as corundum and silicon carbide.

<span class="mw-page-title-main">Abrasive saw</span> Type of circular saw

An abrasive saw, also known as a cut-off saw or chop saw, is a circular saw which is typically used to cut hard materials, such as metals, tile, and concrete. The cutting action is performed by an abrasive disc, similar to a thin grinding wheel. Technically speaking this is not a saw, as it does not use regularly shaped edges (teeth) for cutting.

Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles. Common examples include grinding, honing, and polishing. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes

Surface grinding is done on flat surfaces to produce a smooth finish.

<span class="mw-page-title-main">Flat honing</span> Metalworking grinding process

Flat honing is a metalworking grinding process used to provide high quality flat surfaces. It combines the speed of grinding or honing with the precision of lapping. It has also been known under the terms high speed lapping and high precision grinding.

<span class="mw-page-title-main">Carborundum Universal</span> Indian materials science company

Carborundum Universal Ltd (CUMI) is an Indian company which manufactures and develops abrasives, ceramics, refractories, aluminium oxide grains, machine tools, polymers, adhesives and electro minerals in India. It is a part of the great Murugappa Group.

References

  1. Ronit, Scheyer (2008-11-06). "Industrial Diamond: The Other Synthetic". IDEX Magazine. Archived from the original on 2021-08-11. Retrieved 2021-08-11.
  2. 1 2 East Rand facility to produce a third of world's synthetic-diamond output , Venter, Irma, Mining Weekly, 2001-11-23, Retrieved: 2021-05-04
  3. Jennings, Martin (2007-01-01). "Industrial diamonds back at Charters". Industrial Diamond Review. 67 via Research Gate.
  4. "Winter (Ernst) & Sohn – Saint-Gobain to acquire assets". Glass Online. 1996-11-14. Archived from the original on 2021-05-04. Retrieved 2021-05-04.
  5. "SA opens largest diamond centre". News 24. 2001-11-01. Archived from the original on 2021-05-06. Retrieved 2021-05-04.
  6. "De Beers rebrand industrial diamonds as Element Six". Stone Specialist. 2002-12-15. Archived from the original on 2021-04-20. Retrieved 2021-04-20.
  7. "Irish company acquires diamond plant in Ukraine". Unian. 2006-04-03. Archived from the original on 2014-09-04. Retrieved 2021-06-08.
  8. "DB's E6 Opens Industrial Synthetic Diamond Factory in China". IDEX. 2006-05-11. Archived from the original on 2021-05-26. Retrieved 2021-05-26.
  9. "Element Six announces the acquisition of Barat Carbide GmbH". HQ Equita. 2007-06-15. Archived from the original on 2021-05-04. Retrieved 2021-05-04.
  10. "Element Six makes mega diamond deal". The Manufacturer. 2012-12-05. Archived from the original on 2013-08-30. Retrieved 2021-04-20.
  11. "Element Six to Build Synthetic Diamond Innovation Center". 2012-05-25. Archived from the original on 2021-04-27. Retrieved 2021-04-27.