Fieldbus Foundation

Last updated

Fieldbus Foundation was an organization dedicated to a single international, interoperable fieldbus standard. It was established in September 1994 by a merger of WorldFIP North America and the Interoperable Systems Project (ISP). Fieldbus Foundation was a not-for-profit trade consortium that consisted of more than 350 of the world's suppliers and end users of process control and manufacturing automation products. [1] Working together those companies made contributions to the IEC/ISA/FDI and other fieldbus standards development.

Contents

Unlike proprietary network protocols, Foundation Fieldbus is not owned by a company, it is an open, interoperable [fieldbus] that is based on the International Organization for Standardization's Open Systems Interconnection (OSI/ISO) seven-layer communications model. The Foundation specification is compatible with the officially sanctioned SP50 standards project of the Instrumentation, Systems, and Automation Society (ISA) and the International Electrotechnical Commission (IEC).

From its inception Fieldbus Foundation had taken a leadership role in the development of fieldbus digital communications and integrated system architecture based on regional and international standards. The foundation's history was one of growth and achievement, as fieldbus-based control solutions gained widespread acceptance in the global automation marketplace.

Origins of the Technology

In the 1980s, considerable effort went into developing a digital communication standard for field devices. Credit is due those members of the ISA's SP50 committee who spent years defining technical requirements and building consensus for a digital fieldbus. In the interim, leading process control suppliers started work on their own proprietary digital communication standards. These multiple efforts resulted in a handful of competing protocols, none of which could work together.

Consensus in the industry

In late 1994, the path of fieldbus took a new, promising direction. Two parallel supplier consortiums–the InterOperable Systems Project (ISP) and WorldFIP North America–merged to form the Fieldbus Foundation. The new organization immediately brought critical mass to the effort to achieve an internationally acceptable fieldbus standard. The foundation organized development programs, conducted field trials, and established the industry's most rigorous program for testing and registration of fieldbus devices. Manufacturers, end users, academic institutions and other interested parties became members of the Fieldbus Foundation and developed open, non-proprietary specifications known as Foundation Fieldbus. This advanced digital communication solution was designed from the ground-up to support mission-critical control applications where the proper transfer and handling of data is essential. Foundation technology was created to replace incompatible networks and systems with an open, fully integrated architecture for information integration and distributed, real-time control. With Foundation technology, users gained the power to implement tightly integrated digital control based on unified system architecture and a high-speed backbone for plant operations. This, in turn, removed the previously experienced constraints on device and subsystem interoperability.

Milestones

The Fieldbus Foundation achieved many important milestones along the way to the maturity and success of Foundation technology. These included:

Critical to the industry's acceptance of the technology was its standardization by recognized international governing bodies. These include:

The IEC voted to include the Foundation H1 and HSE specifications in the IEC 61158 international fieldbus standard. The CENELEC Technical Bureau added the Foundation H1 specifications to the EN 50170 Euronorm. In addition, Foundation H1 is the only implementation of the ANSI/ISA-50.02 standard.

Foundation for Safety Instrumented Functions (SIF)

The Fieldbus Foundation’s Foundation for SIF development project achieved its first major milestone at the end of 2003 with approval of the overall system concept by TÜV Rheinland Industrie Service GmbH, Automation, Software and Information Technology, a global, independent and accredited testing agency .In early 2006, the foundation announced that TÜV had granted Protocol Type Approval for its fieldbus specifications. TÜV Type Approval helps meet the growing worldwide demand for commercial, standards-based safety instrumentation incorporating Foundation technology. Foundation for SIF technology meets the rigorous requirements of the IEC 61508 standard for functional safety of electrical, electronic and programmable electronic safety-related systems, up to, and including, Safety Integrity Level (SIL) 3. In addition, end users can build systems per the IEC 61511 standard covering SIF functional safety in the process industries (IEC 61511 is available as the ANSI/ISA-84.00.01-2004 standard). International end user associations such as NAMUR (Germany) and JEMIMA (Japan) have voiced support for Foundation technology, and provided input from the end user community that aided in specification development. Approval and support by key international industry bodies gave users the confidence that their investments in Foundation control solutions were based on recognized global standards.

Foundation for Remote Operations Management (ROM)

One of the fastest growing segments in the world of process automation is remote operations management. As the name implies, remote operations refers to the management of automation assets that are located in or are dispersed throughout remote geographic locations where it is difficult or impossible to send personnel. This is not limited to remote offshore oil platforms and oil and gas pipelines. It can also include tank farms and terminals, water and wastewater treatment facilities, and any industry or application that requires remote access to automation assets Foundation for Remote Operations Management (ROM) is a suite of technologies and additions to the Foundation Fieldbus specification that provide for both a wireless and wired infrastructure for remote assets and applications. Foundation for ROM provides for direct access to information and diagnostics in wireless and remote I/O devices. Conversely, Foundation for ROM can take the data from those devices and place into the Foundation Fieldbus environment for data management and quality. Foundation Fieldbus is much more than just a communications protocol. The user layer allows for all kinds of flexibility and standardization of data management, and it is all built around the requirements of process automation. Foundation for Remote Operations Management provides an open path for integration of multiple wireless and wired networks, from conventional remote I/O to ISA 100.11a and WirelessHART™, and enables direct access to device information and diagnostics. It extends the range and capabilities of Foundation fieldbus to encompass many more devices throughout the plant — regardless of their communications technology.

Remote I/O Integration

The interface for conventional wired remote I/O and wired HART, dubbed RIO, was launched back in 2007. The HSE remote I/O (HSE RIO) specification allows end users to access high data requirement devices directly in the fieldbus host system via HSE high-speed fieldbus. The remote I/O specification allows all forms of conventional I/O to be brought into the native fieldbus environment easily. This solution makes discrete-in, discrete-out, analog-in, analog-out and Foundation H1 available over a common Ethernet network. Fieldbus Foundation released the Remote I/O portion of the specification in April 2011.

Wired and WirelessHART Integration

In September 2011, Fieldbus Foundation announced the preliminary specification addressing fieldbus transducer blocks for wired HART and WirelessHART devices, together with updates to the WIO System Architecture and WIO Data Structures related to the transducer block specification. The wired and WirelessHART technical specification defines a fieldbus transducer block used to represent HART devices within Foundation for ROM devices. Both wired HART and WirelessHART devices may be represented in this block. In addition, the specification describes the expected method for HART configuration tools and asset-managing hosts to access HART devices using the native HART command protocol transported through the Foundation High Speed Ethernet (HSE) network. The specification also defines structures to identify and maintain HART device status in wired multi-drop networks as well as in WirelessHART mesh networks connected to Foundation for Remote Operations Management devices.

ISA 100.11a Integration

The ISA 100.11a phase of the project has also made considerable progress in the integration of the ISA 100.11a wireless sensor network into the Foundation Fieldbus infrastructure. The draft preliminary specification has been completed, with preliminary specification, testing, and final specification to be completed within a year. Similar to WirelessHART devices, ISA 100.11a devices will be represented as transducer blocks in Foundation ROM devices.

HSE Backhaul team

In late 2008, Fieldbus Foundation and ISA entered into a cross-licensing agreement allowing the two organizations to collaborate on wireless networks. This agreement will assist the ISA100.15 working group in developing a wireless backhaul standard. Backhaul networks integrated remote locations and applications with central control facilities. The Foundation for ROM specification provides for HSE as the backhaul network for remote applications, available in both wired and wireless configurations. Future Integration of

Additional Networks

Foundation for ROM allows for future integration of other networks aside from ISA 100.11a, WirelessHART, and others. Future candidates include networks such as Modbus. The future potential to integrate a huge variety of networks is unlimited.

Related Research Articles

Supervisory control and data acquisition (SCADA) is a control system architecture comprising computers, networked data communications and graphical user interfaces for high-level supervision of machines and processes. It also covers sensors and other devices, such as programmable logic controllers, which interface with process plant or machinery.

KNX (standard) Standard in building automation

KNX is an open standard for commercial and domestic building automation. KNX devices can manage lighting, blinds and shutters, HVAC, security systems, energy management, audio video, white goods, displays, remote control, etc. KNX evolved from three earlier standards; the European Home Systems Protocol (EHS), BatiBUS, and the European Installation Bus. It can use twisted pair, powerline, RF, or IP links. On this network, the devices form distributed applications and tight interaction is possible. This is implemented via interworking models with standardised datapoint types and objects, modelling logical device channels.

A distributed control system (DCS) is a computerised control system for a process or plant usually with many control loops, in which autonomous controllers are distributed throughout the system, but there is no central operator supervisory control. This is in contrast to systems that use centralized controllers; either discrete controllers located at a central control room or within a central computer. The DCS concept increases reliability and reduces installation costs by localising control functions near the process plant, with remote monitoring and supervision.

Profibus

Profibus is a standard for fieldbus communication in automation technology and was first promoted in 1989 by BMBF and then used by Siemens. It should not be confused with the Profinet standard for Industrial Ethernet. Profibus is openly published as part of IEC 61158.

LonWorks or Local Operating Network is an open standard for networking platforms specifically created to address the needs of control applications. The platform is built on a protocol created by Echelon Corporation for networking devices over media such as twisted pair, powerlines, fiber optics, and RF. It is used for the automation of various functions within buildings such as lighting and HVAC; see building automation.

Fieldbus is the name of a family of industrial computer networks used for real-time distributed control. Fieldbus profiles are standardized by the International Electrotechnical Commission (IEC) as IEC 61784/61158.

Foundation Fieldbus is an all-digital, serial, two-way communications system that serves as the base-level network in a plant or factory automation environment. It is an open architecture, developed and administered by FieldComm Group.

DNP3

Distributed Network Protocol 3 (DNP3) is a set of communications protocols used between components in process automation systems. Its main use is in utilities such as electric and water companies. Usage in other industries is not common. It was developed for communications between various types of data acquisition and control equipment. It plays a crucial role in SCADA systems, where it is used by SCADA Master Stations, Remote Terminal Units (RTUs), and Intelligent Electronic Devices (IEDs). It is primarily used for communications between a master station and RTUs or IEDs. ICCP, the Inter-Control Center Communications Protocol, is used for inter-master station communications. Competing standards include the older Modbus protocol and the newer IEC 61850 protocol.

Actuator Sensor Interface is an industrial networking solution used in PLC, DCS and PC-based automation systems. It is designed for connecting simple field I/O devices in discrete manufacturing and process applications using a single two-conductor cable.

Profinet

Profinet is an industry technical standard for data communication over Industrial Ethernet, designed for collecting data from, and controlling equipment in industrial systems, with a particular strength in delivering data under tight time constraints. The standard is maintained and supported by Profibus and Profinet International, an umbrella organization headquartered in Karlsruhe, Germany.

EtherCAT is an Ethernet-based fieldbus system invented by Beckhoff Automation. The protocol is standardized in IEC 61158 and is suitable for both hard and soft real-time computing requirements in automation technology.

FOUNDATION Fieldbus H1 is one of the FOUNDATION fieldbus protocol versions. FOUNDATION H1 (31.25 kbit/s) is a bi-directional communications protocol used for communications among field devices and to the control system. It utilizes either twisted pair, or fiber media to communicate between multiple nodes (devices) and the controller. The controller requires only one communication point to communicate with up to 32 nodes, this is a significant improvement over the standard 4-20 mA communication method which requires a separate connection point for each communication device on the controller system.

CODESYS

Codesys is a development environment for programming controller applications according to the international industrial standard IEC 61131-3. The main product of the software suite is the CODESYS Development System, an IEC 61131-3 tool.

WirelessHART within telecommunications and computing, is a wireless sensor networking technology. It is based on the Highway Addressable Remote Transducer Protocol (HART). Developed as a multi-vendor, interoperable wireless standard, WirelessHART was defined for the requirements of process field device networks.

Moore Industries-International, Inc. is in the process control, system integration, and factory automation industries.

ISA100.11a is a wireless networking technology standard developed by the International Society of Automation (ISA). The official description is "Wireless Systems for Industrial Automation: Process Control and Related Applications".

The CC-Link Open Automation Networks Family are a group of open industrial networks that enable devices from numerous manufacturers to communicate. They are used in a wide variety of industrial automation applications at the machine, cell and line levels.

RAPIEnet is Korea's first Ethernet international standard for real-time data transmission.

IEC 62443 is an international series of standards that address cybersecurity for operational technology in automation and control systems. The standard is divided into different sections and describes both technical and process-related aspects of automation and control systems cybersecurity. It divides the cybersecurity topics by stakeholder category / roles including: the operator, the service providers and the component/system manufacturers. The different roles each follow a risk-based approach to prevent and manage security risks in their activities.

References

  1. fieldbus.org
  2. "You searched for search-single-display/Foundation-fieldbus-h1-hse-flexible-FBS-integrate-butanediol-plant/9887fb5de4".
  3. "Fieldbus Foundation - Fieldbus Foundation Demonstrates SIF Technology At Shell Global Solutions In Amsterdam". www.fieldbus.org. Archived from the original on 2008-10-28.
  4. "Fieldbus Foundation - Fieldbus Foundation Unveils FOUNDATION For Remote Operations Management". www.fieldbus.org. Archived from the original on 2012-01-11.
  5. "Fieldbus Foundation - Successful FOUNDATION for Remote Operations Management Field Demonstration Held In Brazil". www.fieldbus.org. Archived from the original on 2013-11-12.