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Flare fittings are a type of compression fitting used with metal tubing, usually soft steel, ductile (soft) copper and aluminum, though other materials are also used. In a flare fitting the tube itself is "flared" i.e. expanded and deformed at the end. The flare is then pressed against the fitting it connects to and is secured by a close-fitting nut that ensures that no leakage happens. Tube flaring is a type of forging operation, [1] and is usually a cold working procedure. During assembly, a flare nut is used to secure the flared tubing's tapered end to the also tapered fitting, producing a pressure-resistant, leak-tight seal. Flared connections offer a high degree of long-term reliability and for this reason are often used in mission-critical and inaccessible locations.
The tool used to flare tubing consists of a die that grips the tube, and either a mandrel or rolling cone is forced into the end of the tube to form the flare by cold working.
The most common flare fitting standards in use today are the 45° SAE flare [2] [3] ,the 37° JIC flare, and the 37° AN flare.
For high pressure, flare joints are made by doubling the tube wall material over itself before the bell end is formed. The double flare avoids stretching the cut end where a single flare may crack. Before the flaring step, the end of the tube is compressed axially causing the tube wall to yield radially outward forming a bubble. This bubble is then driven axially by a conical tool forming a double thickness flare just as for the single flare. [4]
SAE 45° flare connections are commonly used in automotive applications [2] ,as well as for plumbing, refrigeration and air conditioning. [3] SAE fittings for plumbing and refrigeration are typically made from brass. SAE and AN/JIC connections are incompatible due to the different flare angle.
JIC 37° flare connections are used in higher pressure hydraulic applications. JIC fittings are typically steel or stainless steel. JIC fittings are not permissible where AN connections are specified, due to differing quality standards.
AN 37° flare connections are typically specified for military and aerospace applications. Fittings can be made from a large variety of materials. The “AN” standard (for Army/Navy) has been replaced by other military and aerospace standards, though in practice these fittings are still referred to as AN.
Flared fittings are an alternative to solder-type joints that are mechanically separable and doesn’t require an open flame. Copper tube used for propane, liquefied petroleum gas, or natural gas may use flared brass fittings of single 45°-flare type, according to NFPA 54/ANSI. Z223.1 National Fuel Gas Code. Many plumbing codes, towns, and water companies require copper tube used for water service to be type-L or type-K. All National Model Codes permit the use of flare fitting joints, however, the authority having jurisdiction (AHJ) should be consulted to determine acceptance for a specific application. [5]
Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delivery are among the most common uses for plumbing, but it is not limited to these applications. The word derives from the Latin for lead, plumbum, as the first effective pipes used in the Roman era were lead pipes.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength ; for easy attachment/transfer of contact force with another object ; or for stabilizing and guiding the movements of a machine or its parts. Flanges are often attached using bolts in the pattern of a bolt circle.
A valve stem is a self-contained valve that opens to admit gas to a chamber, and is then automatically closed and kept sealed by the pressure in the chamber, or a spring, or both, to prevent the gas from escaping.
The AN thread is a particular type of fitting used to connect flexible hoses and rigid metal tubing that carry fluid. It is a US military-derived specification that dates back to World War II and stems from a joint standard agreed upon by the Army Air Corps and Navy, hence AN. The Air Corps-Navy involvement is also the origin of the red/blue color combination that was traditionally used in the anodized finishing process.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A hose clamp (hose clip,hose lock or Jubilee Clip (UK)) is a device used to attach and seal a hose onto a fitting such as a barb or nipple.
A compression fitting is a fitting used in plumbing and electrical conduit systems to join two tubes or thin-walled pipes together. In instances where two pipes made of dissimilar materials are to be joined, the fittings will be made of one or more compatible materials appropriate for the connection. Compression fittings for attaching tubing (piping) commonly have compression rings, called ferrules or olives, in them, and are sometimes referred to as flareless fittings. There are also flare fittings that do not require ferrules/olives.
Cross-linked polyethylene, commonly abbreviated PEX, XPE or XLPE, is a form of polyethylene with cross-links. It is used predominantly in building services pipework systems, hydronic radiant heating and cooling systems, domestic water piping, insulation for high tension electrical cables, and baby play mats. It is also used for natural gas and offshore oil applications, chemical transportation, and transportation of sewage and slurries. PEX is an alternative to polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC) or copper tubing for use as residential water pipes.
A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.
British Standard Pipe (BSP) is a set of technical standards for screw threads that has been adopted internationally for interconnecting and sealing pipes and fittings by mating an external (male) thread with an internal (female) thread. It has been adopted as standard in plumbing and pipe fitting, except in North America, where NPT and related threads are used.
A fitting or adapter is used in pipe systems to connect sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of fluids such as water for potatory, irrigational, sanitary, and refrigerative purposes, gas, petroleum, liquid waste, or any other liquid or gaseous substances required in domestic or commercial environments, within a system of pipes or tubes, connected by various methods, as dictated by the material of which these are made, the material being conveyed, and the particular environmental context in which they will be used, such as soldering, mortaring, caulking, Plastic welding, welding, friction fittings, threaded fittings, and compression fittings.
Ground glass joints are used in laboratories to quickly and easily fit leak-tight apparatus together from interchangeable commonly available parts. For example, a round bottom flask, Liebig condenser, and oil bubbler with ground glass joints may be rapidly fitted together to reflux a reaction mixture. This is a large improvement compared with older methods of custom-made glassware, which was time-consuming and expensive, or the use of less chemical resistant and heat resistant corks or rubber bungs and glass tubes as joints, which took time to prepare as well.
JIC fittings, defined by the SAE J514 and MIL-DTL-18866 standards, are a type of flare fitting machined with a 37-degree flare seating surface. JIC fittings are widely used in fuel delivery and fluid power applications, especially where high pressure is involved. The SAE J514 standard replaces the MS16142 US military specification, although some tooling is still listed under MS16142. JIC fittings are dimensionally identical to AN (Army-Navy) fittings, but are produced to less exacting tolerances and are generally less costly. SAE 45-degree flare fittings are similar in appearance, but are not interchangeable, though dash sizes 2, 3, 4, 5, 8, and 10 share the same thread size. Some couplings may have dual machined seats for both 37-degree and 45-degree flare seats. Komatsu and JIS fittings have flare ends similar to JIC fittings. Komatsu and JIS both use a 30-degree flare seating surface. The only difference is Komatsu uses millimeter thread sizes while JIS use a BSP thread. JIC fitting systems have three components that make a tubing assembly: fitting, flare nut, and sleeve. As with other flared connection systems, the seal is achieved through metal-to-metal contact between the finished surface of the fitting nose and the inside diameter of the flared tubing. The sleeve is used to evenly distribute the compressive forces of the flare nut to the flared end of the tube. Materials commonly used to fabricate JIC fittings include forged carbon steel, forged stainless steel, forged brass, machined brass, Monel and nickel-copper alloys.
Tube bending is any metal forming processes used to permanently form pipes or tubing. Tube bending may be form-bound or use freeform-bending procedures, and it may use heat supported or cold forming procedures.
Soldering is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong and durable joint.
Copper tubing is available in two basic types of tube—plumbing tube and air conditioning/refrigeration (ACR) tube, and in both drawn (hard) and annealed (soft) tempers. Because of its high level of corrosion resistance, it is used for water distribution systems, oil fuel transfer lines, non-flammable medical-gas systems, and as a refrigerant line in HVAC systems. Copper tubing is joined using flare connection, compression connection, pressed connection, or solder.
A bolt is an externally helical threaded fastener that fastens objects with unthreaded holes together. This is done by applying a twisting force (torque) to a matching nut. The bolt has an external male thread requiring a matching nut with a pre-formed female thread. Unlike a screw, which holds objects together by the restricting motion parallel to the axis of the screw via the normal and frictional forces between the screw's external threads and the internal threads in the objects to be fastened, a bolt prevents that linear motion via the frictional and normal forces between the bolt's external threads and the internal threads of the matching nut, which can be tightened by applying a torque which moves the nut linearly along the axis of the bolt and compresses the objects to be fastened.
The Parflange F37 system is a technology from the hydraulic area of Parker-Hannifin, which allows a non welded flange connection of hydraulic tubes and pipes.
An electrical conduit is a tube used to protect and route electrical wiring in a building or structure. Electrical conduit may be made of metal, plastic, fiber, or fired clay. Most conduit is rigid, but flexible conduit is used for some purposes.
A gas cabinet is a metallic enclosure which is used to provide local exhaust ventilation system for virtually all of the gases used or generated in the semiconductor, solar, MEMS, NANO, solar PV, manufacturing and other advanced technologies.