A variety of hardness-testing methods are available, including the Vickers, Brinell, Rockwell, Meyer and Leeb tests. Although it is impossible in many cases to give an exact conversion, it is possible to give an approximate material-specific comparison table for steels.
Brinell HB (10 mm Ball, 3000 kg load) | Vickers HV (5 kg) | Rockwell C HRC (120 degree cone 150 kg) | Rockwell B HRB (1/16" ball 100 kg) | Leeb HLD [1] |
---|---|---|---|---|
800 | - | 72 | - | 856 |
780 | 1220 | 71 | - | 850 |
760 | 1210 | 70 | - | 843 |
745 | 1114 | 68 | - | 837 |
725 | 1060 | 67 | - | 829 |
712 | 1021 | 66 | - | 824 |
682 | 940 | 65 | - | 812 |
668 | 905 | 64 | - | 806 |
652 | 867 | 63 | - | 799 |
626 | 803 | 62 | - | 787 |
614 | 775 | 61 | - | 782 |
601 | 746 | 60 | - | 776 |
590 | 727 | 59 | - | 770 |
576 | 694 | 57 | - | 763 |
552 | 649 | 56 | - | 751 |
545 | 639 | 55 | - | 748 |
529 | 606 | 54 | - | 739 |
514 | 587 | 53 | 120 | 731 |
502 | 565 | 52 | 119 | 724 |
495 | 551 | 51 | 119 | 719 |
477 | 534 | 49 | 118 | 709 |
461 | 502 | 48 | 117 | 699 |
451 | 489 | 47 | 117 | 693 |
444 | 474 | 46 | 116 | 688 |
427 | 460 | 45 | 115 | 677 |
415 | 435 | 44 | 115 | 669 |
401 | 423 | 43 | 114 | 660 |
388 | 401 | 42 | 114 | 650 |
375 | 390 | 41 | 113 | 640 |
370 | 385 | 40 | 112 | 635 |
362 | 380 | 39 | 111 | 630 |
351 | 361 | 38 | 111 | 622 |
346 | 352 | 37 | 110 | 617 |
341 | 344 | 37 | 110 | 613 |
331 | 335 | 36 | 109 | 605 |
323 | 320 | 35 | 109 | 599 |
311 | 312 | 34 | 108 | 588 |
301 | 305 | 33 | 107 | 579 |
293 | 291 | 32 | 106 | 572 |
285 | 285 | 31 | 105 | 565 |
276 | 278 | 30 | 105 | 557 |
269 | 272 | 29 | 104 | 550 |
261 | 261 | 28 | 103 | 542 |
258 | 258 | 27 | 102 | 539 |
249 | 250 | 25 | 101 | 530 |
245 | 246 | 24 | 100 | 526 |
240 | 240 | 23 | 99 | 521 |
237 | 235 | 23 | 99 | 518 |
229 | 226 | 22 | 98 | 510 |
224 | 221 | 21 | 97 | 505 |
217 | 217 | 20 | 96 | 497 |
211 | 213 | 19 | 95 | 491 |
206 | 209 | 18 | 94 | 485 |
203 | 201 | 17 | 94 | 482 |
200 | 199 | 16 | 93 | 478 |
196 | 197 | 15 | 92 | 474 |
191 | 190 | 14 | 92 | 468 |
187 | 186 | 13 | 91 | 463 |
185 | 184 | 12 | 91 | 461 |
183 | 183 | 11 | 90 | 459 |
180 | 177 | 10 | 89 | 455 |
175 | 174 | 9 | 88 | 449 |
170 | 171 | 7 | 87 | 443 |
167 | 168 | 6 | 87 | 439 |
165 | 165 | 5 | 86 | 437 |
163 | 162 | 4 | 85 | 434 |
160 | 159 | 3 | 84 | 430 |
156 | 154 | 2 | 83 | 425 |
154 | 152 | 1 | 82 | 423 |
152 | 150 | - | 82 | 420 |
150 | 149 | - | 81 | 417 |
147 | 147 | - | 80 | 413 |
145 | 146 | - | 79 | 411 |
143 | 144 | - | 79 | 408 |
141 | 142 | - | 78 | 405 |
140 | 141 | - | 77 | 404 |
135 | 135 | - | 75 | 389 |
130 | 130 | - | 72 | 390 |
114 | 120 | - | 67 | 365 |
105 | 110 | - | 62 | 350 |
95 | 100 | - | 56 | 331 |
90 | 95 | - | 52 | 321 |
81 | 85 | - | 41 | 300 |
76 | 80 | - | 37 | 287 |
The Mohs scale of mineral hardness is a qualitative ordinal scale, from 1 to 10, characterizing scratch resistance of minerals through the ability of harder material to scratch softer material.
The Rockwell scale is a hardness scale based on indentation hardness of a material. The Rockwell test measures the depth of penetration of an indenter under a large load compared to the penetration made by a preload. There are different scales, denoted by a single letter, that use different loads or indenters. The result is a dimensionless number noted as HRA, HRB, HRC, etc., where the last letter is the respective Rockwell scale. Larger numbers correspond to harder materials.
The Brinell scale characterizes the indentation hardness of materials through the scale of penetration of an indenter, loaded on a material test-piece. It is one of several definitions of hardness in materials science.
A superhard material is a material with a hardness value exceeding 40 gigapascals (GPa) when measured by the Vickers hardness test. They are virtually incompressible solids with high electron density and high bond covalency. As a result of their unique properties, these materials are of great interest in many industrial areas including, but not limited to, abrasives, polishing and cutting tools, disc brakes, and wear-resistant and protective coatings.
The Vickers hardness test was developed in 1921 by Robert L. Smith and George E. Sandland at Vickers Ltd as an alternative to the Brinell method to measure the hardness of materials. The Vickers test is often easier to use than other hardness tests since the required calculations are independent of the size of the indenter, and the indenter can be used for all materials irrespective of hardness. The basic principle, as with all common measures of hardness, is to observe a material's ability to resist plastic deformation from a standard source. The Vickers test can be used for all metals and has one of the widest scales among hardness tests. The unit of hardness given by the test is known as the Vickers Pyramid Number (HV) or Diamond Pyramid Hardness (DPH). The hardness number can be converted into units of pascals, but should not be confused with pressure, which uses the same units. The hardness number is determined by the load over the surface area of the indentation and not the area normal to the force, and is therefore not pressure.
Indentation hardness tests are used in mechanical engineering to determine the hardness of a material to deformation. Several such tests exist, wherein the examined material is indented until an impression is formed; these tests can be performed on a macroscopic or microscopic scale.
The Knoop hardness test is a microhardness test – a test for mechanical hardness used particularly for very brittle materials or thin sheets, where only a small indentation may be made for testing purposes. A pyramidal diamond point is pressed into the polished surface of the test material with a known load, for a specified dwell time, and the resulting indentation is measured using a microscope. The geometry of this indenter is an extended pyramid with the length to width ratio being 7:1 and respective face angles are 172 degrees for the long edge and 130 degrees for the short edge. The depth of the indentation can be approximated as 1/30 of the long dimension. The Knoop hardness HK or KHN is then given by the formula:
In materials science, hardness is a measure of the resistance to localized plastic deformation, such as an indentation or a scratch (linear), induced mechanically either by pressing or abrasion. In general, different materials differ in their hardness; for example hard metals such as titanium and beryllium are harder than soft metals such as sodium and metallic tin, or wood and common plastics. Macroscopic hardness is generally characterized by strong intermolecular bonds, but the behavior of solid materials under force is complex; therefore, hardness can be measured in different ways, such as scratch hardness, indentation hardness, and rebound hardness. Hardness is dependent on ductility, elastic stiffness, plasticity, strain, strength, toughness, viscoelasticity, and viscosity. Common examples of hard matter are ceramics, concrete, certain metals, and superhard materials, which can be contrasted with soft matter.
August Brinell was a Swedish metallurgical engineer.
The Shore durometer is a device for measuring the hardness of a material, typically of polymers.
The Zwick Roell Group is a manufacturer of static testing machines and systems for materials and components testing used to evaluate the mechanical and physical properties and performance of materials and components. Core static tests carried out with this equipment includes tensile, compression, flexure, and cycling.
Hardness scales may refer to:
Ceramography is the art and science of preparation, examination and evaluation of ceramic microstructures. Ceramography can be thought of as the metallography of ceramics. The microstructure is the structure level of approximately 0.1 to 100 µm, between the minimum wavelength of visible light and the resolution limit of the naked eye. The microstructure includes most grains, secondary phases, grain boundaries, pores, micro-cracks and hardness microindentations. Most bulk mechanical, optical, thermal, electrical and magnetic properties are significantly affected by the microstructure. The fabrication method and process conditions are generally indicated by the microstructure. The root cause of many ceramic failures is evident in the microstructure. Ceramography is part of the broader field of materialography, which includes all the microscopic techniques of material analysis, such as metallography, petrography and plastography. Ceramography is usually reserved for high-performance ceramics for industrial applications, such as 85–99.9% alumina (Al2O3) in Fig. 1, zirconia (ZrO2), silicon carbide (SiC), silicon nitride (Si3N4), and ceramic-matrix composites. It is seldom used on whiteware ceramics such as sanitaryware, wall tiles and dishware.
The Barcol hardness test characterizes the indentation hardness of materials through the depth of penetration of an indentor, loaded on a material sample and compared to the penetration in a reference material. The method is most often used for composite materials such as reinforced thermosetting resins or to determine how much a resin or plastic has cured. The test complements the measurement of glass transition temperature, as an indirect measure of the degree of cure of a composite. It is inexpensive and quick, and provides information on the cure throughout a part.
The Meyer hardness test is a hardness test based upon projected area of an impression. The hardness, , is defined as the maximum load, divided by the projected area of the indent, .
The Leeb Rebound Hardness Test (LRHT) invented by Swiss company Proceq SA is one of the four most used methods for testing metal hardness. This portable method is mainly used for testing sufficiently large workpieces.
Mechanical testing covers a wide range of tests, which can be divided broadly into two types:
Steel targets are shooting targets made out of hardened (martensitic) steel, and are used in firearm and airgun sports such as silhouette shooting, cowboy action shooting, practical/dynamic shooting, long range shooting and field target, as well as recreational plinking. They are popular in both training and competitions because the shooter gets instant acoustic feedback on a successful impact, and can often also visually confirm hits by seeing the bullet getting pulverized, leaving a mark on the surface paint, or moving/knocking down the target. Hanging steel plates or self-resetting steel targets also have the advantage that the shooter does not need to go forward downrange to tape the targets, making it a good option for shooting ranges that otherwise have electronic targets. Steel targets also are weatherproof, contrary to paper targets, which do not hold up in rain and wind gusts.
Abrasion resistant steel is a high-carbon alloy steel that is produced to resist wear and stress. There are several grades of abrasion resistant steel, including AR200, AR235, AR400, AR450, AR500 and AR600.