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A hot box is the term used when an axle bearing overheats on a piece of railway rolling stock. [1] The term is derived from the journal-bearing trucks used before the mid-20th century. The axle bearings were housed in a box that used oil-soaked rags or cotton (collectively called "packing") to reduce the friction of the axle against the truck frame. When the oil leaked or dried out, the bearings overheated, often starting a fire that could destroy the entire railroad car (and cars coupled to it) if not detected early enough.
The packing and bearing had to be regularly inspected by yard crews, and packing was often added at major stops. The journal bearing was replaceable, but if neglected, it would heat to a temperature where the babbitt bearing alloy would melt away, leaving the brass carrier riding on the steel axle, and result in a "taper journal". This would eventually lead to the axle fracturing and the car above falling onto the wheel, or failure of the taper journal, causing the side frame and journal box to fall below the level of the rails, either of which could cause a major derailment of the train. Train worker duties consisted partly of inspecting the train as it ran by, looking for smoke, sparks, or fire. They would then sound the audible report "All Black" to mean the train was not giving off any light energy that would indicate combustion or destruction of the wheel bearings. If the train worker saw "Red" or smoke, he would alert other crew members, or else make an emergency stop to the train to prevent further damage.
When this type of axle box was used, any diesel exhaust smells had to be tracked to their source, as a hot-box sometimes smells similar. Most of the larger railroads use defect detectors to scan passing trains for hot box conditions. Some of these detectors also have "automated mile posts" which send an automated radio signal to the train crew listing the train number, track number, number of axles on the train and train speed.
Modern ball, roller or tapered bearings can also overheat, but the likelihood of a roller bearing overheating is usually far smaller than with journal bearings. When modern bearings do fail, the balls or rollers and their races fail, generating heat which can ignite fires or be the ignition source of a dust explosion in grain, coal, sawdust, etc.
A bogie is a chassis or framework that carries a wheelset, attached to a vehicle—a modular subassembly of wheels and axles. Bogies take various forms in various modes of transport. A bogie may remain normally attached or be quickly detachable ; it may contain a suspension within it, or be solid and in turn be suspended ; it may be mounted on a swivel, as traditionally on a railway carriage or locomotive, additionally jointed and sprung, or held in place by other means.
An axle or axletree is a central shaft for a rotating wheel or gear. On wheeled vehicles, the axle may be fixed to the wheels, rotating with them, or fixed to the vehicle, with the wheels rotating around the axle. In the former case, bearings or bushings are provided at the mounting points where the axle is supported. In the latter case, a bearing or bushing sits inside a central hole in the wheel to allow the wheel or gear to rotate around the axle. Sometimes, especially on bicycles, the latter type of axle is referred to as a spindle.
A bearing is a machine element that constrains relative motion to only the desired motion, and reduces friction between moving parts. The design of the bearing may, for example, provide for free linear movement of the moving part or for free rotation around a fixed axis; or, it may prevent a motion by controlling the vectors of normal forces that bear on the moving parts. Most bearings facilitate the desired motion by minimizing friction. Bearings are classified broadly according to the type of operation, the motions allowed, or to the directions of the loads (forces) applied to the parts.
A caboose is a crewed North American railroad car coupled at the end of a freight train. Cabooses provide shelter for crew at the end of a train, who were formerly required in switching and shunting, keeping a lookout for load shifting, damage to equipment and cargo, and overheating axles.
Rail terminology is a form of technical terminology. The difference between the American term railroad and the international term railway is the most significant difference in rail terminology. These and other terms have often originated from the parallel development of rail transport systems in different parts of the world. In English-speaking countries outside the United Kingdom, a mixture of US and UK terms may exist.
Rolling resistance, sometimes called rolling friction or rolling drag, is the force resisting the motion when a body rolls on a surface. It is mainly caused by non-elastic effects; that is, not all the energy needed for deformation of the wheel, roadbed, etc., is recovered when the pressure is removed. Two forms of this are hysteresis losses, and permanent (plastic) deformation of the object or the surface. Note that the slippage between the wheel and the surface also results in energy dissipation. Although some researchers have included this term in rolling resistance, some suggest that this dissipation term should be treated separately from rolling resistance because it is due to the applied torque to the wheel and the resultant slip between the wheel and ground, which is called slip loss or slip resistance. In addition, only the so-called slip resistance involves friction, therefore the name "rolling friction" is to an extent a misnomer.
A defect detector is a device used on railroads to detect axle and signal problems in passing trains. The detectors are normally integrated into the tracks and often include sensors to detect several different kinds of problems that could occur. Defect detectors were one of the inventions which enabled American railroads to eliminate the caboose at the rear of the train, as well as various station agents placed along active routes to detect unsafe conditions. The use of defect detectors has since spread overseas to other railroad systems.
The Timken Roller Bearing Company was one of the first to introduce roller bearings for railroad cars. Railroad cars owned and operated by the Atchison, Topeka and Santa Fe Railway were some of the first to use roller bearings rather than "oil waste journal" boxes. Henry Timken, a German immigrant, invented an improved bearing and founded the company in 1899. It was later renamed The Timken Company.
Tapered roller bearings are rolling element bearings that can support axial forces as well as radial forces.
The Mississauga train derailment occurred on November 10, 1979, in Mississauga, Ontario, Canada, when a CP Rail freight train carrying hazardous chemicals derailed and caught fire. More than 200,000 people were evacuated in the largest peacetime evacuation in North America until Hurricane Katrina. The fire was caused by a failure of the lubricating system. No deaths resulted from the incident.
A wheeltapper is a railway worker employed to check the integrity of train wheels and that axle boxes are not overheating.
A wheelset is a pair of railroad vehicle wheels mounted rigidly on an axle such that both wheels rotate in unison. Wheelsets are often mounted in a bogie – a pivoted frame assembly holding at least two wheelsets – at each end of the vehicle. Most modern freight cars and passenger cars have bogies each with two wheelsets, but three wheelsets are used in bogies of freight cars that carry heavy loads, and three-wheelset bogies are under some passenger cars. Four-wheeled goods wagons that were once near-universal in Europe and Great Britain and their colonies have only two wheelsets; in recent decades such vehicles have become less common as trainloads have become heavier.
The Integral Coach Factory (ICF) coach was a conventional passenger coach used on the majority of main-line trains in India. The design of the coach was developed by Integral Coach Factory, Perambur, Chennai, India in collaboration with the Swiss Car & Elevator Manufacturing Co, Schlieren, Switzerland in the 1950s. The design is also called the Schlieren design based on the location of the Swiss company. The 1st ICF coach had been flagged by then Prime Minister Jawaharlal Nehru on 2 October 1955. The last ICF coach was flagged off by senior technician Shri Bhaskar P. in the presence of Railway Board Chairman Ashwani Lohani on 19 January 2018.
The Frankford Junction train wreck occurred on September 6, 1943, when Pennsylvania Railroad's premier train, the Congressional Limited, crashed at Frankford Junction in the Kensington neighborhood of Philadelphia, Pennsylvania in the United States, killing 79 people and injuring 117 others.
The South African Railways Class 5E1, Series 2 of 1963 was an electric locomotive.
The South African Railways Class 5E1, Series 3 of 1964 was an electric locomotive.
NTN Corporation is one of the most prominent manufacturers of bearings in Japan, second domestically only to NSK Ltd. The company is one of the largest exporters worldwide of friction-reducing products such as constant-velocity joints.
A train inspection system is one of various systems of inspection which are essential to maintain the safe running of rail transport.
The Peninsula 400 was a daily express passenger train operated by the Chicago and North Western Railway between Chicago and Ishpeming, in Michigan's Upper Peninsula. It operated as a named consist from 1942 to 1969. It was one of the railroad's 400 passenger trains, whose name stemmed from the original '400-mile, 400-minute' express operated by the railroad between Chicago and Minneapolis–St. Paul.