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Icyball is a name given to two early refrigerators, one made by Australian Sir Edward Hallstrom in 1923, and the other design patented by David Forbes Keith of Toronto (filed 1927, granted 1929), [1] [2] and manufactured by American Powel Crosley Jr., who bought the rights to the device. Both devices are unusual in design in that they did not require the use of electricity for cooling. They can run for a day on a cup of kerosene, allowing rural users lacking electricity the benefits of refrigeration.
The Crosley Icyball is as an example of a gas-absorption refrigerator, as can be found today in recreational vehicles or campervans. Unlike most refrigerators, the Icyball has no moving parts, [3] [4] and instead of operating continuously, is manually cycled. Typically it is charged in the morning for 1.5 hours, [3] and provides cooling throughout the heat of the day.
Absorption refrigerators and the more common mechanical refrigerators both cool by the evaporation of refrigerant. (Evaporation of a liquid causes cooling, as for example, liquid sweat on the skin evaporating cools, and the reverse process releases much heat.) In absorption refrigerators, the buildup of pressure due to evaporation of refrigerant is relieved not by suction at the inlet of a compressor, but by absorption into an absorptive medium (water in the case of the Icy Ball).
The Icyball system moves heat from the refrigerated cabinet to the warmer room by using ammonia [5] as the refrigerant. It consists of two metal balls: a hot ball, which in the fully charged state contains the absorber (water) and a cold ball containing liquid ammonia. These are joined by a pipe in the shape of an inverted U. The pipe allows ammonia gas to move in either direction.
After approximately a day's use (varying depending on load), the Icyball stops cooling, and needs recharging. [6] The Icyball is removed from the refrigerated cabinet, and the cold ball, from which all the ammonia has evaporated during the previous cycle, is submerged in cool water. The hot ball is then heated gently to boil off the ammonia dissolved in the water inside it. (The solubility of ammonia in water drops as temperature rises.) The pressure in the system rises to around 1.72 megapascals (249 psi), and at this temperature, the ammonia readily passes through the u-tube, and condenses in the colder ball, which is kept cool by the water bath.
When the cold ball is fully charged with liquid ammonia (indicated to the user by a whistle), the device is turned around, placing the hot ball in the cool bath. As the hot ball cools, the pressure in the system falls, eventually dropping to the point where the liquid ammonia in the cold ball begins to evaporate (ammonia has a boiling point of −33.34 °C (−28.01 °F) at standard air pressure), and the cold ball begins to freeze. After several minutes it is cool enough for ice to form on its surface. It is then placed on the stabilizer inside the refrigeration cabinet. The stabilizer is filled with an antifreeze solution [6] which both supports the cold ball and provides a large thermal inertia to moderate the cooling. A small hole in the refrigerated cabinet allows the u-tube to pass outside into the room.
The cold ball has an opening into which an ice-cube tray could be placed, the forerunner of the "freezing compartment" in modern refrigerators. [6]
The actual construction of the Icyball is slightly more complex than described above, to improve the efficiency: The connecting tube runs to the lower part of the warm ball, allowing the ammonia vapor to bubble through the water speeding absorption, and also serving to stir the solution so heat is better transported to the finned walls. This "bubbler" is bypassed by a liquid (no moving parts) check-valve during regeneration, so that only gas, and not liquid solution is transferred to the cold side. The operation of the liquid check valve is somewhat similar to the water seals (J-traps) used in plumbing drains. Mechanical check valves require too much pressure to function properly in this application. To minimize the amount of water transferred to the cold ball during the recharge cycle, trapping structures are placed in the upper part of the connecting tube, allowing only gas to pass, and directing water back to the warm side ball.
In practice, too high of a flame and the water will boil, contaminating the ammonia that, alone, should liquefy in the cold ball, and if the water bath is allowed to warm, the ammonia will not fully condense.
The Crosley Radio Corporation began selling the Icyball in 1929. [7]
While the Crosley Icyball refrigerator is no longer sold or manufactured, absorption cycle refrigeration is still in use. In addition to RV applications, ammonia cycle refrigerators are still used in developing countries. These are also batch-cycle devices, but incorporate various condensers, check valves, and integral kerosene burners, so that the disassembly and tub of water required to reactivate an Icyball are no longer needed. Ammonia refrigeration is also used in large industrial applications, where its efficiency more than compensates for the higher initial cost, and associated risk. Though it was once fairly popular for home air conditioning, concerns related to ammonia leakage have caused mechanical refrigeration to dominate that market.
In 2007, Adam Grosser gave a TED talk about an absorption refrigerator for vaccines. [8]
In 2016 William Broadway, a young designer, won the UK James Dyson Award for his design to miniaturize the Icyball technology for use as a vaccine cooler. [9]
Refrigeration is any of various types of cooling of a space, substance, or system to lower and/or maintain its temperature below the ambient one. Refrigeration is an artificial, or human-made, cooling method.
The following is a timeline of low-temperature technology and cryogenic technology. It also lists important milestones in thermometry, thermodynamics, statistical physics and calorimetry, that were crucial in development of low temperature systems.
A heat pump is a device that uses work to transfer heat from a cool space to a warm space by transferring thermal energy using a refrigeration cycle, cooling the cool space and warming the warm space. In cold weather a heat pump can move heat from the cool outdoors to warm a house; the pump may also be designed to move heat from the house to the warmer outdoors in warm weather. As they transfer heat rather than generating heat, they are more energy-efficient than other ways of heating or cooling a home.
The Einstein–Szilard or Einstein refrigerator is an absorption refrigerator which has no moving parts, operates at constant pressure, and requires only a heat source to operate. It was jointly invented in 1926 by Albert Einstein and his former student Leó Szilárd, who patented it in the U.S. on November 11, 1930. The three working fluids in this design are water, ammonia, and butane. The Einstein refrigerator is a development of the original three-fluid patent by the Swedish inventors Baltzar von Platen and Carl Munters.
An evaporative cooler is a device that cools air through the evaporation of water. Evaporative cooling differs from other air conditioning systems, which use vapor-compression or absorption refrigeration cycles. Evaporative cooling exploits the fact that water will absorb a relatively large amount of heat in order to evaporate. The temperature of dry air can be dropped significantly through the phase transition of liquid water to water vapor (evaporation). This can cool air using much less energy than refrigeration. In extremely dry climates, evaporative cooling of air has the added benefit of conditioning the air with more moisture for the comfort of building occupants.
A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, absorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.
A refrigerator, colloquially fridge, is a commercial and home appliance consisting of a thermally insulated compartment and a heat pump that transfers heat from its inside to its external environment so that its inside is cooled to a temperature below the room temperature. Refrigeration is an essential food storage technique around the world. The low temperature lowers the reproduction rate of bacteria, so the refrigerator reduces the rate of spoilage. A refrigerator maintains a temperature a few degrees above the freezing point of water. The optimal temperature range for perishable food storage is 3 to 5 °C. A similar device that maintains a temperature below the freezing point of water is called a freezer. The refrigerator replaced the icebox, which had been a common household appliance for almost a century and a half. The United States Food and Drug Administration recommends that the refrigerator be kept at or below 4 °C (40 °F) and that the freezer be regulated at −18 °C (0 °F).
An icemaker, ice generator, or ice machine may refer to either a consumer device for making ice, found inside a home freezer; a stand-alone appliance for making ice, or an industrial machine for making ice on a large scale. The term "ice machine" usually refers to the stand-alone appliance.
An absorption refrigerator is a refrigerator that uses a heat source to provide the energy needed to drive the cooling process. Solar energy, burning a fossil fuel, waste heat from factories, and district heating systems are examples of convenient heat sources that can be used. An absorption refrigerator uses two coolants: the first coolant performs evaporative cooling and then is absorbed into the second coolant; heat is needed to reset the two coolants to their initial states. Absorption refrigerators are commonly used in recreational vehicles (RVs), campers, and caravans because the heat required to power them can be provided by a propane fuel burner, by a low-voltage DC electric heater or by a mains-powered electric heater. Absorption refrigerators can also be used to air-condition buildings using the waste heat from a gas turbine or water heater in the building. Using waste heat from a gas turbine makes the turbine very efficient because it first produces electricity, then hot water, and finally, air-conditioning—trigeneration.
Economizers, or economisers (UK), are mechanical devices intended to reduce energy consumption, or to perform useful function such as preheating a fluid. The term economizer is used for other purposes as well. Boiler, power plant, heating, refrigeration, ventilating, and air conditioning (HVAC) uses are discussed in this article. In simple terms, an economizer is a heat exchanger.
Vapour-compression refrigeration or vapor-compression refrigeration system (VCRS), in which the refrigerant undergoes phase changes, is one of the many refrigeration cycles and is the most widely used method for air conditioning of buildings and automobiles. It is also used in domestic and commercial refrigerators, large-scale warehouses for chilled or frozen storage of foods and meats, refrigerated trucks and railroad cars, and a host of other commercial and industrial services. Oil refineries, petrochemical and chemical processing plants, and natural gas processing plants are among the many types of industrial plants that often utilize large vapor-compression refrigeration systems. Cascade refrigeration systems may also be implemented using two compressors.
An absorption heat pump (AHP) is a heat pump driven by thermal energy such as combustion of natural gas, steam solar-heated water, air or geothermal-heated water differently from compression heat pumps that are driven by mechanical energy. AHPs are more complex and require larger units compared to compression heat pumps. In particular, the lower electricity demand of such heat pumps is related to the liquid pumping only. Their applications are restricted to those cases when electricity is extremely expensive or a large amount of unutilized heat at suitable temperatures is available and when the cooling or heating output has a greater value than heat input consumed. Absorption refrigerators also work on the same principle, but are not reversible and cannot serve as a heat source.
A thermal expansion valve or thermostatic expansion valve is a component in vapor-compression refrigeration and air conditioning systems that controls the amount of refrigerant released into the evaporator and is intended to regulate the superheat of the refrigerant that flows out of the evaporator to a steady value. Although often described as a "thermostatic" valve, an expansion valve is not able to regulate the evaporator's temperature to a precise value. The evaporator's temperature will vary only with the evaporating pressure, which will have to be regulated through other means.
Thermodynamic heat pump cycles or refrigeration cycles are the conceptual and mathematical models for heat pump, air conditioning and refrigeration systems. A heat pump is a mechanical system that allows for the transmission of heat from one location at a lower temperature to another location at a higher temperature. Thus a heat pump may be thought of as a "heater" if the objective is to warm the heat sink, or a "refrigerator" or “cooler” if the objective is to cool the heat source. In either case, the operating principles are similar. Heat is moved from a cold place to a warm place.
Natural refrigerants are considered substances that serve as refrigerants in refrigeration systems. They are alternatives to synthetic refrigerants such as chlorofluorocarbon (CFC), hydrochlorofluorocarbon (HCFC), and hydrofluorocarbon (HFC) based refrigerants. Unlike other refrigerants, natural refrigerants can be found in nature and are commercially available thanks to physical industrial processes like fractional distillation, chemical reactions such as Haber process and spin-off gases. The most prominent of these include various natural hydrocarbons, carbon dioxide, ammonia, and water. Natural refrigerants are preferred actually in new equipment to their synthetic counterparts for their presumption of higher degrees of sustainability. With the current technologies available, almost 75 percent of the refrigeration and air conditioning sector has the potential to be converted to natural refrigerants.
HVAC is a major sub discipline of mechanical engineering. The goal of HVAC design is to balance indoor environmental comfort with other factors such as installation cost, ease of maintenance, and energy efficiency. The discipline of HVAC includes a large number of specialized terms and acronyms, many of which are summarized in this glossary.
The term subcooling refers to a liquid existing at a temperature below its normal boiling point. For example, water boils at 373 K; at room temperature (293 K) liquid water is termed "subcooled". A subcooled liquid is the convenient state in which, say, refrigerants may undergo the remaining stages of a refrigeration cycle. Normally, a refrigeration system has a subcooling stage, allowing technicians to be certain that the quality, in which the refrigerant reaches the next step on the cycle, is the desired one. Subcooling may take place in heat exchangers and outside them. Being both similar and inverse processes, subcooling and superheating are important to determine stability and well-functioning of a refrigeration system.
The International Institute of Refrigeration (IIR), is an independent intergovernmental science and technology-based organization which promotes knowledge of refrigeration and associated technologies and applications on a global scale that improve quality of life in a cost-effective and environmentally sustainable manner, including:
In refrigeration, flash-gas is refrigerant in gas form produced spontaneously when the condensed liquid is subjected to boiling. The presence of flash-gas in the liquid lines reduces the efficiency of the refrigeration cycle. It can also lead several expansion systems to work improperly, and increase superheating at the evaporator. This is normally perceived as an unwanted condition caused by dissociation between the volume of the system, and the pressures and temperatures that allow the refrigerant to be liquid. Flash-gas must not be confused with lack of condensation, but special gear such as receivers, internal heat exchangers, insulation, and refrigeration cycle optimizers may improve condensation and avoid gas in the liquid lines.
Many vaccines require refrigeration to remain active, and the lack of infrastructure to maintain the cool chain to reliably bring vaccines into more remote areas of developing countries poses a serious challenge to national immunization programs. Portable vaccine cooler units have been proposed by several technologists. The WHO Performance, Quality and Safety (PQS) programme is a driver of the technology.