Industrial dryers are used to efficiently process large quantities of bulk materials that need reduced moisture levels. Depending on the amount and the makeup of material needing to be dried, industrial dryers come in many different models constructed specifically for the type and quantity of material to be processed. The most common types of industrial dryers are fluidized bed dryers, rotary dryers, rolling bed dryers, conduction dryers, convection dryers, pharmaceutical dryers, suspension/paste dryers, toroidal bed or TORBED dryers and dispersion dryers. Various factors are considered in determining the correct type of dryer for any given application, including the material to be dried, drying process requirements, production requirements, final product quality requirements and available facility space. [1] [2] [3]
A tablet is a pharmaceutical oral dosage form or solid unit dosage form. Tablets may be defined as the solid unit dosage form of medication with suitable excipients. It comprises a mixture of active substances and excipients, usually in powder form, that are pressed or compacted into a solid dose. The main advantages of tablets are that they ensure a consistent dose of medicine that is easy to consume.
Spray drying is a method of forming a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals, or materials which may require extremely consistent, fine particle size. Air is the heated drying medium; however, if the liquid is a flammable solvent such as ethanol or the product is oxygen-sensitive then nitrogen is used.
Offset printing is a common printing technique in which the inked image is transferred from a plate to a rubber blanket and then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier. Ink rollers transfer ink to the image areas of the image carrier, while a water roller applies a water-based film to the non-image areas.
A plain bearing, or more commonly sliding contact bearing and slide bearing, is the simplest type of bearing, comprising just a bearing surface and no rolling elements. Therefore, the journal slides over the bearing surface. The simplest example of a plain bearing is a shaft rotating in a hole. A simple linear bearing can be a pair of flat surfaces designed to allow motion; e.g., a drawer and the slides it rests on or the ways on the bed of a lathe.
Freeze drying, also known as lyophilization or cryodesiccation, is a low temperature dehydration process that involves freezing the product and lowering pressure, removing the ice by sublimation. This is in contrast to dehydration by most conventional methods that evaporate water using heat.
A chemical plant is an industrial process plant that manufactures chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological transformation and or separation of materials. Chemical plants use specialized equipment, units, and technology in the manufacturing process. Other kinds of plants, such as polymer, pharmaceutical, food, and some beverage production facilities, power plants, oil refineries or other refineries, natural gas processing and biochemical plants, water and wastewater treatment, and pollution control equipment use many technologies that have similarities to chemical plant technology such as fluid systems and chemical reactor systems. Some would consider an oil refinery or a pharmaceutical or polymer manufacturer to be effectively a chemical plant.
In the field of extractive metallurgy, mineral processing is the process of separating commercially valuable minerals from their ores. Depending on the processes used in each instance, it is often also known as ore dressing or ore milling.
A rotary dryer is a type of industrial dryer used to reduce or minimize the moisture content of the material it is handling by bringing it into contact with a heated gas. The dryer is made up of a rotating cylinder, a drive mechanism, and a support structure. The cylinder is inclined slightly with the discharge end is lower than the material feed end so that material moves through the dryer under the influence of gravity. Material to be dried enters the dryer and, as the dryer rotates, the material is lifted up by a series of fins lining the inner wall of the dryer. When the material gets high enough, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls.
A fluidized bed reactor (FBR) is a type of reactor device that can be used to carry out a variety of multiphase chemical reactions. In this type of reactor, a fluid is passed through a solid granular material at high enough speeds to suspend the solid and cause it to behave as though it were a fluid. This process, known as fluidization, imparts many important advantages to an FBR. As a result, FBRs are used for many industrial applications.
Heyl & Patterson Inc. is an American specialist engineering company, founded in 1887 and based in Pittsburgh, Pennsylvania.
Moving Bed Heat Exchangers are widely used in industry, on applications involving heat recovery and filtering.
Tableting is a method of pressing medicine or candy into tablets. Confectionery manufacture shares many similarities with pharmaceutical production.
A spray is a dynamic collection of drops dispersed in a gas. The process of forming a spray is known as atomization. A spray nozzle is the device used to generate a spray. The two main uses of sprays are to distribute material over a cross-section and to generate liquid surface area. There are thousands of applications in which sprays allow material to be used most efficiently. The spray characteristics required must be understood in order to select the most appropriate technology, optimal device and size.
The Allgaier Group is a systems supplier for the international automotive industry, including production of body panel dies as well as forming technology involving the production of pressed components and ready-to-fit components. The second pillar of the Allgaier Group is machinery and apparatus engineering for process technology. Allgaier produces and deliver systems worldwide for screening, drying/cooling, washing and sorting to companies in the bulk goods processing industry. The company currently has about 1880 people, a good two thirds of whom work at the headquarters in Uhingen, Germany. The Allgaier Group includes production and sales companies in Germany, Spain, Sweden and other countries, as well as agencies in all major industrial countries of the world.
Rolling bed dryers are used for efficiently processing large amounts of material that need their respective moisture levels reduced. Rolling bed dryers are most often used for drying wood chips and organic residues and are most often utilized in the biomass, waste/recycling, wood particle board, pellet, and biofuel industries.
The circulating fluidized bed (CFB) is a type of Fluidized bed combustion that utilizes a recirculating loop for even greater efficiency of combustion. while achieving lower emission of pollutants. Reports suggest that up to 95% of pollutants can be absorbed before being emitted into the atmosphere. The technology is limited in scale however, due to its extensive use of limestone, and the fact that it produces waste byproducts.
Vibratory Fluidized Bed (VFB) is a type of fluidized bed where the mechanical vibration enhances the performance of fluidization process. Since the first discovery of vibratory fluidized bed, its vibration properties proves to be more efficient in dealing with fine particles which appears to be very difficult to achieve with normal fluidized bed. Even though numerous publications and its popularity in industrial applications, the knowledge about vibratory dynamics and properties are very limited. Future research and development are needed to further improve this technology to bring it to another level.
Gyratory equipment, used in mechanical screening and sieving is based on a circular motion of the machine. Unlike other methods, gyratory screen operates in a gentler manner and is more suited to handle fragile things, enabling it to produce finer products. This method is applicable for both wet and dry screening.
Vacuum drying is the mass transfer operation in which the moisture present in a substance, usually a wet solid, is removed by means of creating a vacuum.
Agglomerated food powder is a unit operation during which native particles are assembled to form bigger agglomerates, in which the original particle can still be distinguished. Agglomeration can be achieved through processes that use liquid as a binder or methods that do not involve any binder.