Spray drying is a method of forming a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals, or materials which may require extremely consistent, fine particle size. Air is most commonly used as the heated drying medium; however, nitrogen may be used if the liquid is flammable or if the product is oxygen-sensitive.
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
Water heating is a heat transfer process that uses an energy source to heat water above its initial temperature. Typical domestic uses of hot water include cooking, cleaning, bathing, and space heating. In industry, hot water and water heated to steam have many uses.
The Buell dryer, also known as the "turbo shelf" dryer, is an indirectly-heated industrial dryer once widely used in the Cornwall and Devon china clay mining industry. The Buell dryer was introduced to the china clay industry by English Clays Lovering Pochin & Co. Ltd for their china clay drying plants in Cornwall and Devon, as part of the mechanization and modernization of the industry, which up to that point had been using the same primitive processing methods for almost 100 years.
Scrubber systems are a diverse group of air pollution control devices that can be used to remove some particulates and/or gases from industrial exhaust streams. An early application of a carbon dioxide scrubber was in the submarine the Ictíneo I, in 1859; a role for which they continue to be used today. Traditionally, the term "scrubber" has referred to pollution control devices that use liquid to wash unwanted pollutants from a gas stream. Recently, the term has also been used to describe systems that inject a dry reagent or slurry into a dirty exhaust stream to "wash out" acid gases. Scrubbers are one of the primary devices that control gaseous emissions, especially acid gases. Scrubbers can also be used for heat recovery from hot gases by flue-gas condensation. They are also used for the high flows in solar, PV, or LED processes.
A thermal power station, also known as a thermal power plant, is a type of power station in which the heat energy generated from various fuel sources is converted to electrical energy. The combustion or nuclear reaction of the fuel source in a boiler or reactor generates heat, which is converted into mechanical energy using a thermodynamic power cycle, where a working fluid is heated and boiled under immense pressure in a large pressure vessel to produce high-pressure steam. This high pressure-steam is then directed to a turbine through a series of pipes, where the force of the steam rotates the turbine's blades. The rotating turbine, which is mechanically connected to an electric generator, turns the generator's rotor with conductive coils. A stationary magnetic field interacts with rotating coils to produce electricity in them via electromagnetic induction. Fuels such as natural gas or oil can also be burnt directly in gas turbines. These plants can be of the open cycle or the more efficient combined cycle type.
An air preheater is any device designed to heat air before another process, with the primary objective of increasing the thermal efficiency of the process. They may be used alone or to replace a recuperative heat system or to replace a steam coil.
Thermal desorption is an environmental remediation technology that utilizes heat to increase the volatility of contaminants such that they can be removed (separated) from the solid matrix. The volatilized contaminants are then either collected or thermally destroyed. A thermal desorption system therefore has two major components; the desorber itself and the offgas treatment system. Thermal desorption is not incineration.
A pulverized coal-fired boiler is an industrial or utility boiler that generates thermal energy by burning pulverized coal that is blown into the firebox.
Economizers, or economisers (UK), are mechanical devices intended to reduce energy consumption, or to perform useful function such as preheating a fluid. The term economizer is used for other purposes as well. Boiler, power plant, heating, refrigeration, ventilating, and air conditioning (HVAC) may all use economizers. In simple terms, an economizer is a heat exchanger.
A Rotary Vacuum Filter Drum consists of a cylindrical filter membrane that is partly sub-merged in a slurry to be filtered. The inside of the drum is held lower than the ambient pressure. As the drum rotates through the slurry, the liquid is sucked through the membrane, leaving solids to cake on the membrane surface while the drum is submerged. A knife or blade is positioned to scrape the product from the surface.
Cement kilns are used for the pyroprocessing stage of manufacture of portland and other types of hydraulic cement, in which calcium carbonate reacts with silica-bearing minerals to form a mixture of calcium silicates. Over a billion tonnes of cement are made per year, and cement kilns are the heart of this production process: their capacity usually defines the capacity of the cement plant. As the main energy-consuming and greenhouse-gas–emitting stage of cement manufacture, improvement of kiln efficiency has been the central concern of cement manufacturing technology. Emissions from cement kilns are a major source of greenhouse gas emissions, accounting for around 2.5% of non-natural carbon emissions worldwide.
For environmental remediation, Low-temperature thermal desorption (LTTD), also known as low-temperature thermal volatilization, thermal stripping, and soil roasting, is an ex-situ remedial technology that uses heat to physically separate petroleum hydrocarbons from excavated soils. Thermal desorbers are designed to heat soils to temperatures sufficient to cause constituents to volatilize and desorb from the soil. Although they are not designed to decompose organic constituents, thermal desorbers can, depending upon the specific organics present and the temperature of the desorber system, cause some organic constituents to completely or partially decompose. The vaporized hydrocarbons are generally treated in a secondary treatment unit prior to discharge to the atmosphere. Afterburners and oxidizers destroy the organic constituents. Condensers and carbon adsorption units trap organic compounds for subsequent treatment or disposal.
A regenerative heat exchanger, or more commonly a regenerator, is a type of heat exchanger where heat from the hot fluid is intermittently stored in a thermal storage medium before it is transferred to the cold fluid. To accomplish this the hot fluid is brought into contact with the heat storage medium, then the fluid is displaced with the cold fluid, which absorbs the heat.
A single-ended recuperative (SER) burner is a type of gas burner used in high-temperature industrial kilns and furnaces. These burners are used where indirect heating is required, e.g. where the products of combustion are not allowed to combine with the atmosphere of the furnace. The typical design is a tubular (pipe) shape with convoluted pathways on the interior, closed on the end pointed into the furnace. A gas burner fires a flame down the center of these pathways, and the hot combustion gases are then forced to change direction and travel along the shell of the tube, heating it to incandescent temperatures and allowing efficient transfer of thermal energy to the furnace interior. Exhaust gas is collected back at the burner end where it is eventually discharged to the atmosphere. The hot exhaust can be used to pre-heat the incoming combustion air and fuel gas (recuperation) to boost efficiency.
A thermal wheel, also known as a rotary heat exchanger, or rotary air-to-air enthalpy wheel, energy recovery wheel, or heat recovery wheel, is a type of energy recovery heat exchanger positioned within the supply and exhaust air streams of air-handling units or rooftop units or in the exhaust gases of an industrial process, in order to recover the heat energy. Other variants include enthalpy wheels and desiccant wheels. A cooling-specific thermal wheel is sometimes referred to as a Kyoto wheel.
A belt dryer a kind of industrial dryer, is an apparatus which is used for continuous drying and cooling of woodchip, pellets, pastes, moulded compounds and panels using air, inert gas, or flue gas.
Flights, also commonly referred to as "material lifters" or "shovelling plates" are used in rotary dryers and rotary coolers to shower material through the process gas stream. Fixed to the interior of the rotary drum, these fin-like structures scoop material up from the material bed at the bottom of the drum and shower it through the gas stream as the drum rotates. This showering creates a curtain of material spanning the width of the drum, helping to maximize the efficiency of heat transfer.
Gyratory equipment, used in mechanical screening and sieving is based on a circular motion of the machine. Unlike other methods, gyratory screen operates in a gentler manner and is more suited to handle fragile things, enabling it to produce finer products. This method is applicable for both wet and dry screening.
An industrial furnace, also known as a direct heater or a direct fired heater, is a device used to provide heat for an industrial process, typically higher than 400 degrees Celsius. They are used to provide heat for a process or can serve as reactor which provides heats of reaction. Furnace designs vary as to its function, heating duty, type of fuel and method of introducing combustion air. Heat is generated by an industrial furnace by mixing fuel with air or oxygen, or from electrical energy. The residual heat will exit the furnace as flue gas. These are designed as per international codes and standards the most common of which are ISO 13705 / American Petroleum Institute (API) Standard 560. Types of industrial furnaces include batch ovens, metallurgical furnaces, vacuum furnaces, and solar furnaces. Industrial furnaces are used in applications such as chemical reactions, cremation, oil refining, and glasswork.
