An industrial shredder is a machine used to break down materials for various applications such as recycling, volume reduction, and product destruction. Industrial shredders come in many different sizes and design variations based on what particle size is needed for final shredded product.
The main categories of designs used today are as follows: low speed, high torque shear type shredders of single, dual, triple and quad shaft design, [1] single shaft grinders of single or dual shaft design, granulators, knife hogs, raspers, maulers, flails, crackermills, and refining mills. Industrial shredder components include a rotor, counter blades, housing, motor, transmission system, power system and electrical control system.
Some examples of materials that are commonly shredded are: tires, metals, construction and demolition debris, wood, plastics, leathers, papers and garbage, such as commercial and mixed waste. The industrial shredder is commonly used to process materials into different sizes for separation or to reduce the cost of transport. Waste materials such as municipal solid waste, radioactive waste, medical waste, and hazardous waste are shredded in treatment and disposal systems.
Because the hardness of materials differs, the blades on shredders are also slightly different.
An industrial shredder is any shredder that can be used in an industrial application (rather than a consumer application). They can be equipped with different types of cutting systems: horizontal shaft design, vertical shaft design, single-shaft, two-shaft, three-shaft and four-shaft cutting systems. These shredders are slow speed or high speed, and are not restricted in being classified as an industrial shredder by their speed or horsepower. Small, low-cost portable shredders have been developed; these are often suitable for personal use as well as for small scale industry.
The largest scrap metal shredder in the world was designed with 10,000 hp by the Schnitzer steel group of Portland, Oregon in 1980. The 9,200 hp (6,860 kW) Lynxs at the Sims Metal Management plant at the mouth of the River Usk in Newport, Wales has access by road, rail and sea. It can process 450 cars per hour. [2] [3] [4]
Corrugated fiberboard or corrugated cardboard is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated boxes. The corrugated medium sheet and the linerboard(s) are made of kraft containerboard, a paperboard material usually over 0.25 millimetres (0.01 in) thick.
A paper shredder is a mechanical device used to cut sheets of paper into either strips or fine particles. Government organizations, businesses, and private individuals use shredders to destroy private, confidential, or otherwise sensitive documents.
A circular saw is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.
A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, sand or rock dust.
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.
A materials recovery facility, materials reclamation facility, materials recycling facility or Multi re-use facility is a specialized plant that receives, separates and prepares recyclable materials for marketing to end-user manufacturers. Generally, there are two different types: clean and dirty materials recovery facilities.
A hammer mill is a mill whose purpose is to shred or crush aggregate material into smaller pieces by the repeated blows of little hammers. These machines have numerous industrial applications, including:
A tree chipper or woodchipper is a machine used for reducing wood into smaller woodchips. They are often portable, being mounted on wheels on frames suitable for towing behind a truck or van. Power is generally provided by an internal combustion engine from 2 to 700 kilowatts. There are also high power chipper models mounted on trucks and powered by a separate engine. These models usually also have a hydraulic winch.
Glass recycling is the processing of waste glass into usable products. Glass that is crushed or imploded and ready to be remelted is called cullet. There are two types of cullet: internal and external. Internal cullet is composed of defective products detected and rejected by a quality control process during the industrial process of glass manufacturing, transition phases of product changes and production offcuts. External cullet is waste glass that has been collected or reprocessed with the purpose of recycling. External cullet is classified as waste. The word "cullet", when used in the context of end-of-waste, will always refer to external cullet.
The shredding of automobiles and major household appliances is a process where a hammermill acts as a giant tree chipper by grinding the materials fed into it to fist-size pieces. The shredding of automobiles results in a mixture of ferrous metal, non-ferrous metal and shredder waste, called automotive shredder residue or automobile shredder residue (ASR). ASR consists of glass, fiber, rubber, automobile liquids, plastics and dirt. ASR is sometimes differentiated into shredder light fraction and dust. Sometimes these residual materials are called "car-fluff".
SM Jaleel & Company Ltd, also known as SMJ, is the largest manufacturer of non alcoholic drinks in the English speaking Caribbean. Since inception in 1924 their portfolio of beverages are distributed to over 60 countries worldwide.
Tire recycling, or rubber recycling, is the process of recycling waste tires that are no longer suitable for use on vehicles due to wear or irreparable damage. These tires are a challenging source of waste, due to the large volume produced, the durability of the tires, and the components in the tire that are ecologically problematic.
Sims Limited (formerly Sims Metal Management Limited) is a global environmental services conglomerate, operating through a number of divisions, with a focus on: (a) Ferrous and Non-ferrous metal recycling, (b) enterprise data destruction and cloud asset management (c) post-consumer electronic goods recycling and reuse, (d) municipal waste recycling, (e) gas to energy, and (f) waste to energy. Founded in 1917, its primary operations are located in the United States, Australia and the UK.
Vehicle recycling is the dismantling of vehicles for spare parts. At the end of their useful life, vehicles have value as a source of spare parts and this has created a vehicle dismantling industry. The industry has various names for its business outlets including wrecking yard, auto dismantling yard, car spare parts supplier, and recently, auto or vehicle recycling. Vehicle recycling has always occurred to some degree but in recent years manufacturers have become involved in the process. A car crusher is often used to reduce the size of scrapped vehicles for simplified transportation to a steel mill.
Roll slitting is a shearing operation that cuts a large roll of material into narrower rolls. There are two types of slitting: log slitting and rewind slitting. In log slitting the roll of material is treated as a whole and one or more slices are taken from it without an unrolling/re-reeling process. In rewind slitting the web is unwound and run through the machine, passing through knives or lasers, before being rewound on one or more shafts to form narrower rolls. The multiple narrower strips of material may be known as mults or pancakes if their diameter is much more than their width. For rewind slitting the machine used is called a slitter rewinder, a slitter or a slitting machine – these names are used interchangeably for the same machines. For particularly narrow and thin products, the pancakes become unstable, and then the rewind may be onto a bobbin-wound reel: the rewind bobbins are much wider than the slit width and the web oscillates across the reel as it is rewound. Apart from the stability benefit it is also then possible to put very long lengths,, onto one bobbin.
Steel abrasives are steel particles that are used as abrasive or peening media. They are usually available in two different shapes that address different industrial applications.
Sensor-based sorting, is an umbrella term for all applications in which particles are detected using a sensor technique and rejected by an amplified mechanical, hydraulic or pneumatic process.
A scrap metal shredder, also sometimes referred to as a metal scrap shredder, is a machine used for reducing the size of scrap metal. Scrap metal shredders come in many different variations and sizes.
Appliance recycling is the process of dismantling scrapped home appliances to recover their parts or materials for reuse. Recycling appliances for their original or other purposes, involves disassembly, removal of hazardous components and destruction of the equipment to recover materials, generally by shredding, sorting and grading. The rate at which appliances are discarded has increased due in part to obsolescence due to technological advancement, and in part to not being designed to be repairable. The main types of appliances that are recycled are televisions, refrigerators, air conditioners, washing machines, and computers. When appliances are recycled, they can be looked upon as a valuable resources; if disposed of improperly, they can be environmentally harmful and poison ecosystems.