Inrush current limiter

Last updated

An inrush current limiter is a component used to limit inrush current to avoid gradual damage to components and avoid blowing fuses or tripping circuit breakers. Negative temperature coefficient (NTC) thermistors and fixed resistors are often used to limit inrush current. NTC thermistors can be used as inrush-current limiting devices in power supply circuits when added in series with the circuit being protected. They present a higher resistance initially, which prevents large currents from flowing at turn-on. As current continues to flow, NTC thermistors heat up, allowing higher current flow during normal operation. NTC thermistors are usually much larger than measurement-type thermistors and are purposely designed for power applications.

Contents

Thermistor

An NTC thermistor's resistance is low at high temperatures. When the circuit is closed, the thermistor's resistance limits the initial current. After some time, current flow heats the thermistor, and its resistance changes to a lower value, allowing current to flow uninterrupted. It is inherently impossible for 100% of supply voltage to appear on the protected circuit, as the thermistor must continue dissipating power (producing heat) in order to maintain a low resistance. The resulting voltage drop from the operating resistance and the power consumption of the thermistor must be taken into account.

Fixed resistor

Fixed resistors are also widely used to limit inrush current. These are inherently less efficient since the resistance never falls from the value required to limit the inrush current. Consequently, they are generally chosen for lower power circuitry, where the additional ongoing power waste is minor. Inrush limiting resistors are much cheaper than thermistors. They are found in most compact fluorescent lamps (light bulbs).

They can be switched out of the circuit using a relay or MOSFET after inrush current is complete.

Applications

A typical application of inrush current limiters is in the input stage of non-power factor corrected switching supplies, to reduce the initial surge of current from the line input to the reservoir capacitor. The most popular application is the inrush protection of the AC current in switching power supplies (SPS). The primary reason for having surge current suppression in a SPS is to protect the diode bridge rectifier as the input or charging capacitor is initially charged. This capacitor draws significant current during the first half AC cycle and can subject the components in line with the capacitor to excessive current. The initial equivalent series resistance (ESR) of the capacitor provides very little protection for the diode bridge rectifier.

See also

Related Research Articles

<span class="mw-page-title-main">Diode</span> Two-terminal electronic component

A diode is a two-terminal electronic component that conducts current primarily in one direction. It has low resistance in one direction and high resistance in the other.

<span class="mw-page-title-main">Thermistor</span> Type of resistor whose resistance varies with temperature

A thermistor is a semiconductor type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of thermal and resistor.

<span class="mw-page-title-main">Rectifier</span> Electrical device that converts AC to DC

A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction.

<span class="mw-page-title-main">Power supply</span> Electronic device that converts or regulates electric energy and supplies it to a load

A power supply is an electrical device that supplies electric power to an electrical load. The main purpose of a power supply is to convert electric current from a source to the correct voltage, current, and frequency to power the load. As a result, power supplies are sometimes referred to as electric power converters. Some power supplies are separate standalone pieces of equipment, while others are built into the load appliances that they power. Examples of the latter include power supplies found in desktop computers and consumer electronics devices. Other functions that power supplies may perform include limiting the current drawn by the load to safe levels, shutting off the current in the event of an electrical fault, power conditioning to prevent electronic noise or voltage surges on the input from reaching the load, power-factor correction, and storing energy so it can continue to power the load in the event of a temporary interruption in the source power.

In electronics, a linear regulator is a voltage regulator used to maintain a steady voltage. The resistance of the regulator varies in accordance with both the input voltage and the load, resulting in a constant voltage output. The regulating circuit varies its resistance, continuously adjusting a voltage divider network to maintain a constant output voltage and continually dissipating the difference between the input and regulated voltages as waste heat. By contrast, a switching regulator uses an active device that switches on and off to maintain an average value of output. Because the regulated voltage of a linear regulator must always be lower than input voltage, efficiency is limited and the input voltage must be high enough to always allow the active device to reduce the voltage by some amount.

<span class="mw-page-title-main">Switched-mode power supply</span> Power supply with switching regulator

A switched-mode power supply (SMPS), also called switching-mode power supply, switch-mode power supply, switched power supply, or simply switcher, is an electronic power supply that incorporates a switching regulator to convert electrical power efficiently.

A DC-to-DC converter is an electronic circuit or electromechanical device that converts a source of direct current (DC) from one voltage level to another. It is a type of electric power converter. Power levels range from very low to very high.

<span class="mw-page-title-main">Voltage regulator</span> System designed to maintain a constant voltage

A voltage regulator is a system designed to automatically maintain a constant voltage. It may use a simple feed-forward design or may include negative feedback. It may use an electromechanical mechanism, or electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages.

<span class="mw-page-title-main">Current source</span> Electronic component delivering stable electric current regardless of voltage

A current source is an electronic circuit that delivers or absorbs an electric current which is independent of the voltage across it.

A snubber is a device used to suppress a phenomenon such as voltage transients in electrical systems, pressure transients in fluid systems or excess force or rapid movement in mechanical systems.

<span class="mw-page-title-main">Inrush current</span> Maximal instantaneous input current drawn by an electrical device when first turned on

Inrush current, input surge current, or switch-on surge is the maximal instantaneous input current drawn by an electrical device when first turned on. Alternating-current electric motors and transformers may draw several times their normal full-load current when first energized, for a few cycles of the input waveform. Power converters also often have inrush currents much higher than their steady-state currents, due to the charging current of the input capacitance. The selection of over-current-protection devices such as fuses and circuit breakers is made more complicated when high inrush currents must be tolerated. The over-current protection must react quickly to overload or short-circuit faults but must not interrupt the circuit when the inrush current flows.

<span class="mw-page-title-main">Electronic component</span> Discrete device in an electronic system

An electronic component is any basic discrete electronic device or physical entity part of an electronic system used to affect electrons or their associated fields. Electronic components are mostly industrial products, available in a singular form and are not to be confused with electrical elements, which are conceptual abstractions representing idealized electronic components and elements. A datasheet for an electronic component is a technical document that provides detailed information about the component's specifications, characteristics, and performance. Discrete circuits are made of individual electronic components that only perform one function each as packaged, which are known as discrete components, although strictly the term discrete component refers to such a component with semiconductor material such as individual transistors.

<span class="mw-page-title-main">Electronic symbol</span> Pictogram used to represent various electrical and electronic devices or functions

An electronic symbol is a pictogram used to represent various electrical and electronic devices or functions, such as wires, batteries, resistors, and transistors, in a schematic diagram of an electrical or electronic circuit. These symbols are largely standardized internationally today, but may vary from country to country, or engineering discipline, based on traditional conventions.

Ripple in electronics is the residual periodic variation of the DC voltage within a power supply which has been derived from an alternating current (AC) source. This ripple is due to incomplete suppression of the alternating waveform after rectification. Ripple voltage originates as the output of a rectifier or from generation and commutation of DC power.

Current limiting is the practice of imposing a limit on the current that may be delivered to a load to protect the circuit generating or transmitting the current from harmful effects due to a short-circuit or overload. The term "current limiting" is also used to define a type of overcurrent protective device. According to the 2020 NEC/NFPA 70, a current-limiting overcurrent protective device is defined as, "A device that, when interrupting currents in its current-limiting range, reduces the current flowing in the faulted circuit to a magnitude substantially less than that obtainable in the same circuit if the device were replaced with a solid conductor having compatible impedance."

<span class="mw-page-title-main">Power module</span>

A power module or power electronic module provides the physical containment for several power components, usually power semiconductor devices. These power semiconductors are typically soldered or sintered on a power electronic substrate that carries the power semiconductors, provides electrical and thermal contact and electrical insulation where needed. Compared to discrete power semiconductors in plastic housings as TO-247 or TO-220, power packages provide a higher power density and are in many cases more reliable.

<span class="mw-page-title-main">Single-ended primary-inductor converter</span> Electrical device

The single-ended primary-inductor converter (SEPIC) is a type of DC/DC converter that allows the electrical potential (voltage) at its output to be greater than, less than, or equal to that at its input. The output of the SEPIC is controlled by the duty cycle of the electronic switch (S1).

<span class="mw-page-title-main">Pre-charge</span>

Pre-charge of the powerline voltages in a high voltage DC application is a preliminary mode which limits the inrush current during the power up procedure.

<span class="mw-page-title-main">Iron–hydrogen resistor</span>

An iron–hydrogen resistor consists of a hydrogen-filled glass bulb, in which an iron wire is located. This resistor has a positive temperature coefficient of resistance. This characteristic made it useful for stabilizing circuits against fluctuations in power-supply voltages. This device is often called a "barretter" because of its similarity to the barretter used for detection of radio signals. A modern successor to the iron–hydrogen resistor is the semiconductor PTC thermistor.

<span class="mw-page-title-main">Capacitive power supply</span> Type of power supply using a capacitor

A capacitive power supply or capacitive dropper is a type of power supply that uses the capacitive reactance of a capacitor to reduce higher AC mains voltage to a lower DC voltage.

References

Further reading