Iogen Corporation

Last updated
Iogen Corporation
TypePrivate
Founded1970s
FounderPatrick Foody Sr.
Headquarters,
Key people
Products cellulosic ethanol, advanced biofuels, low CI fuels
Number of employees
<50
Website www.iogen.ca

Iogen Corporation is a Canadian company based in Ottawa, Ontario, Canada, and was founded by Patrick Foody Sr. in 1975. [1]

Contents

The company develops technology for making renewable cellulosic biofuels (also known as second generation biofuels, or advanced biofuels) from agricultural residues and other organic wastes.

Iogen has invested $500 million in research, development and demonstration; and has over 300 patents. [2] Using enzymatic hydrolysis technology, Iogen has produced cellulosic ethanol since 2004. [3]

In 2012, Iogen laid off 150 people at its Ottawa headquarters, [4] constituting the majority of its workforce.

In 2014, together with their Brazilian partner Raízen Energia, Iogen built a commercial cellulosic ethanol facility adjacent to Raizen’s Costa Pinto sugar mill in Piracicaba, Brazil. [5]

Iogen is also developing new ways to use biogas as a transportation fuel. [6]

Costa Pinto Project

Brazilian ethanol company Raízen Energia S/A, has completed construction of a commercial biomass-to-ethanol facility using Iogen's advanced cellulosic biofuel technology. The US$105 million plant is located adjacent to Raízen’s Costa Pinto sugar cane mill in Piracicaba, São Paulo, and will produce 40 million litres of cellulosic ethanol a year from sugarcane bagasse and straw.

Subsequent to this first facility, Raízen has said it plans to build another seven facilities using Iogen's cellulosic biofuel technology. [7]

History

2019 - Iogen provides a structured RNG offtake agreement to Three Mile Canyon Farms' anaerobic digester project, located near Boardman Oregon. The project uses the manure from 33,000 dairy cows to feed an anaerobic digester system followed by a biogas clean-up system that injects renewable natural gas (“RNG”) into the natural gas grid. [8]

2015 – Official launch of the Costa Pinto mill, the first commercial facility employing Iogen’s cellulosic ethanol technology.

2014 – Iogen Corporation and Raízen announce they have begun production of cellulosic ethanol on schedule at Raízen`s sugar cane mill in Piracicaba, São Paulo, Brazil.

2014 – Iogen Corporation announces it has developed and patented a new method to make drop-in cellulosic biofuels from biogas using existing refinery assets and production operations.

2013 – Iogen Corporation sells Iogen Bio-Products, its industrial enzymes business, to Danish enzyme manufacturer Novozymes for $80 million. [9]

2013 – Raízen begins construction of a cellulosic ethanol facility using Iogen technology in Brazil. The facility is located adjacent to Raízen's Costa Pinto mill. Raízen says it plans to expand to eight cellulosic ethanol plants using Iogen's technology.

2012 - Iogen Corporation lays off 150 workers at its Ottawa headquarters.

2012 – Iogen Energy (IE) becomes a 50/50 jointly owned venture between Iogen Corp and Raízen Energia S/A, a $12 billion joint venture between Royal Dutch Shell and Brazilian ethanol company Cosan S.A., and enters into a research agreement with Raízen focused on commercialization of Iogen's technology in Brazil.

2012 – Iogen cellulosic ethanol production at its Ottawa, Canada demonstration plant tops 2.1 million litres (561,000 gallons).

2010 – Shell and Cosan S.A., announce their intent to form a Brazilian joint venture, ultimately named Raízen Energia, which would be the country's leading sugar processor, ethanol producer, and fuels retailer. Shell also announces intent to transfer its holdings in Iogen Energy to Raízen.

2009 – Iogen becomes the first cellulosic biofuel producer to sell its advanced biofuel at a retail service station. [10]

2006 – Goldman Sachs invests $30 million in Iogen. [11]

2004 - Iogen producing world’s first cellulose ethanol fuel. [12]

Technology

Iogen’s cellulosic biofuels technology converts a wide variety of cellulosic feedstocks into ethanol and other biofuels. The Iogen process involves:

Feedstock handling: Feedstocks such as agriculture residues are trucked to a cellulosic ethanol facility where the material is weighed and tested for moisture content. Trucks are then sent either to onsite storage, or directly to the unloading area serving the plant process. Once in the process, the feedstock particle size is reduced. When the facility is co-located with a sugarcane mill, bagasse is drawn either directly from the process or from a storage pile. In this case, no further size reduction is required. In both cases, feedstock is processed to remove debris, sand and other impurities.

Pretreatment: Pretreatment is a high temperature, short residence time, mild acid hydrolysis which breaks down the feedstock and prepares it for the introduction of enzymes. Pretreatment also breaks down the hemicellulose component of the feedstock into five-carbon sugars. Pretreatment requires water, chemicals, and high pressure steam. Energy is recovered for re-use elsewhere in the process.

Enzymatic hydrolysis: The enzymatic hydrolysis step is a multi-day operation run under mild conditions. Tanks receive feed slurry from pretreatment, and with the use of added enzymes, the cellulose is then broken down to produce six-carbon sugars.

Lignin separation and processing: In this step, the product of hydrolysis is split into solid and liquid portions. The solid portion consists mainly of lignin which possesses a high heating value, thus making it an ideal fuel for burning in a boiler. The combustion of lignin provides enough energy to power most of the cellulosic ethanol process. The liquid portion, which contains the sugars, is then sent to fermentation.

Ethanol fermentation and distillation: The five- and six-carbon sugars are now converted to ethanol using genetically modified yeasts. A dilute ethanol stream, known as beer, is generated as well as carbon dioxide. The fermentation beer is distilled into commercial-grade fuel ethanol.

Related Research Articles

<span class="mw-page-title-main">Biofuel</span> Type of biological fuel produced from biomass from which energy is derived

Biofuel is a fuel that is produced over a short time span from biomass, rather than by the very slow natural processes involved in the formation of fossil fuels, such as oil. Biofuel can be produced from plants or from agricultural, domestic or industrial biowaste. The climate change mitigation potential of biofuel varies considerably, from emission levels comparable to fossil fuels in some scenarios to negative emissions in others. Biofuels are mostly used for transportation, but can also be used for heating and electricity. Biofuels are regarded as a renewable energy source.

<span class="mw-page-title-main">Bagasse</span> Residue of sugar cane after juice extraction

Bagasse is the dry pulpy fibrous material that remains after crushing sugarcane or sorghum stalks to extract their juice. It is used as a biofuel for the production of heat, energy, and electricity, and in the manufacture of pulp and building materials. Agave bagasse is similar, but is the material remnants after extracting blue agave sap.

<span class="mw-page-title-main">Ethanol fuel</span> One type of biofuel

Ethanol fuel is fuel containing ethyl alcohol, the same type of alcohol as found in alcoholic beverages. It is most often used as a motor fuel, mainly as a biofuel additive for gasoline.

Cellulosic ethanol is ethanol produced from cellulose rather than from the plant's seeds or fruit. It can be produced from grasses, wood, algae, or other plants. It is generally discussed for use as a biofuel. The carbon dioxide that plants absorb as they grow offsets some of the carbon dioxide emitted when ethanol made from them is burned, so cellulosic ethanol fuel has the potential to have a lower carbon footprint than fossil fuels.

<span class="mw-page-title-main">Anaerobic digestion</span> Processes by which microorganisms break down biodegradable material in the absence of oxygen

Anaerobic digestion is a sequence of processes by which microorganisms break down biodegradable material in the absence of oxygen. The process is used for industrial or domestic purposes to manage waste or to produce fuels. Much of the fermentation used industrially to produce food and drink products, as well as home fermentation, uses anaerobic digestion.

<span class="mw-page-title-main">Biorefinery</span> Refinery that converts biomass to energy and other beneficial byproducts

A biorefinery is a refinery that converts biomass to energy and other beneficial byproducts. The International Energy Agency Bioenergy Task 42 defined biorefining as "the sustainable processing of biomass into a spectrum of bio-based products and bioenergy ". As refineries, biorefineries can provide multiple chemicals by fractioning an initial raw material (biomass) into multiple intermediates that can be further converted into value-added products. Each refining phase is also referred to as a "cascading phase". The use of biomass as feedstock can provide a benefit by reducing the impacts on the environment, as lower pollutants emissions and reduction in the emissions of hazard products. In addition, biorefineries are intended to achieve the following goals:

  1. Supply the current fuels and chemical building blocks
  2. Supply new building blocks for the production of novel materials with disruptive characteristics
  3. Creation of new jobs, including rural areas
  4. Valorization of waste
  5. Achieve the ultimate goal of reducing GHG emissions
<span class="mw-page-title-main">Corn stover</span> Maize plant parts left in field after harvest

Corn stover consists of the leaves, stalks, and cobs of maize (corn) plants left in a field after harvest. Such stover makes up about half of the yield of a corn crop and is similar to straw from other cereal grasses; in Britain it is sometimes called corn straw. Corn stover is a very common agricultural product in areas of large amounts of corn production. As well as the non-grain part of harvested corn, the stover can also contain other weeds and grasses. Field corn and sweet corn, two different types of maize, have relatively similar corn stover.

<span class="mw-page-title-main">Lignocellulosic biomass</span>

Lignocellulose refers to plant dry matter (biomass), so called lignocellulosic biomass. It is the most abundantly available raw material on the Earth for the production of biofuels. It is composed of two kinds of carbohydrate polymers, cellulose and hemicellulose, and an aromatic-rich polymer called lignin. Any biomass rich in cellulose, hemicelluloses, and lignin are commonly referred to as lignocellulosic biomass. Each component has a distinct chemical behavior. Being a composite of three very different components makes the processing of lignocellulose challenging. The evolved resistance to degradation or even separation is referred to as recalcitrance. Overcoming this recalcitrance to produce useful, high value products requires a combination of heat, chemicals, enzymes, and microorganisms. These carbohydrate-containing polymers contain different sugar monomers and they are covalently bound to lignin.

The United States produces mainly biodiesel and ethanol fuel, which uses corn as the main feedstock. The US is the world's largest producer of ethanol, having produced nearly 16 billion gallons in 2017 alone. The United States, together with Brazil accounted for 85 percent of all ethanol production, with total world production of 27.05 billion gallons. Biodiesel is commercially available in most oilseed-producing states. As of 2005, it was somewhat more expensive than fossil diesel, though it is still commonly produced in relatively small quantities.

Treethanol is an ethanol fuel made from trees.

<span class="mw-page-title-main">Abengoa</span> Spanish multinational company in the green infrastructure, energy and water sectors

Abengoa, S.A. was a Spanish multinational company in the green infrastructure, energy and water sectors. The company was founded in 1941 by Javier Benjumea Puigcerver and José Manuel Abaurre Fernández-Pasalagua, and was based in Seville, Spain. Its current chairman is Gonzalo Urquijo Fernández de Araoz. After repeated bankruptcies and rescues, it declared insolvency in February 2021 amid various regulatory and financial charges against the board and management, the second-largest corporate collapse in Spanish history.

Second-generation biofuels, also known as advanced biofuels, are fuels that can be manufactured from various types of non-food biomass. Biomass in this context means plant materials and animal waste used especially as a source of fuel.

The sulfite process produces wood pulp that is almost pure cellulose fibers by treating wood chips with solutions of sulfite and bisulfite ions. These chemicals cleave the bonds between the cellulose and lignin components of the lignocellulose. A variety of sulfite/bisulfite salts are used, including sodium (Na+), calcium (Ca2+), potassium (K+), magnesium (Mg2+), and ammonium (NH4+). The lignin is converted to lignosulfonates, which are soluble and can be separated from the cellulose fibers. For the production of cellulose, the sulfite process competes with the Kraft process which produces stronger fibers and is less environmentally costly.

<span class="mw-page-title-main">Food vs. fuel</span> Debate concerning diversion of food supply for biofuels production

Food versus fuel is the dilemma regarding the risk of diverting farmland or crops for biofuels production to the detriment of the food supply. The biofuel and food price debate involves wide-ranging views, and is a long-standing, controversial one in the literature. There is disagreement about the significance of the issue, what is causing it, and what can or should be done to remedy the situation. This complexity and uncertainty is due to the large number of impacts and feedback loops that can positively or negatively affect the price system. Moreover, the relative strengths of these positive and negative impacts vary in the short and long terms, and involve delayed effects. The academic side of the debate is also blurred by the use of different economic models and competing forms of statistical analysis.

<span class="mw-page-title-main">BlueFire Renewables</span>

BlueFire Renewables is a biofuel company that produces a cellulose-to-ethanol solution using wood waste, agricultural residue and municipal waste. The company is headquartered in Irvine, California and is publicly traded in the U.S. on the OTC Bulletin Board under the ticker symbol "BFRE".

In industrial paper-making processes, organosolv is a pulping technique that uses an organic solvent to solubilise lignin and hemicellulose. It has been considered in the context of both pulp and paper manufacture and biorefining for subsequent conversion of cellulose to fuel ethanol. The process was invented by Theodor Kleinert in 1968 as an environmentally benign alternative to kraft pulping.

Supercritical hydrolysis is a chemical engineering process in which water in the supercritical state can be employed to achieve a variety of reactions within seconds. To cope with the extremely short times of reaction on an industrial scale, the process should be continuous. This continuity enables the ratio of the amount of water to the other reactants to be less than unity which minimizes the energy needed to heat the water above 374 °C (705 °F), the critical temperature. Application of the process to biomass provides simple sugars in near quantitative yield by supercritical hydrolysis of the constituent polysaccharides. The phenolic polymer components of the biomass, usually exemplified by lignins, are converted into a water-insoluble liquid mixture of low molecular phenols (monomerization).

Inbicon is a Danish company that produces cellulosic ethanol.

Cellulosic sugars are derived from non-food biomass (e.g. wood, agricultural residues, municipal solid waste). The biomass is primarily composed of carbohydrate polymers cellulose, hemicellulose, and an aromatic polymer (lignin). The hemicellulose is a polymer of mainly five-carbon sugars C5H10O5 (xylose). and the cellulose is a polymer of six-carbon sugar C6H12O6 (glucose). Cellulose fibers are considered to be a plant’s structural building blocks and are tightly bound to lignin, but the biomass can be deconstructed using Acid hydrolysis, enzymatic hydrolysis, organosolv dissolution, autohydrolysis or supercritical hydrolysis. A more recent mechanical method offers hope that at last, a more economic and waste free method has been found although it is still to scale and is not yet commercial.

References

  1. "Cellulosic ethanol pioneer and Iogen founder honoured" (PDF) (Press release). Iogen Corporation. May 5, 2011.
  2. "Raizen breaks ground on Iogen facility in Brazil" (PDF) (Press release). Iogen Corporation. November 28, 2013.
  3. "Iogen More Than Doubles Cellulosic Ethanol Production" (PDF) (Press release). Iogen Corporation. January 11, 2010.
  4. "Ottawa biofuel company Iogen lays off 150". CBC News. 30 April 2012. Retrieved 28 June 2019.
  5. "Iogen's advanced cellulosic biofuel technology reaches critical production milestone" (PDF) (Press release). Iogen Corporation. December 17, 2014.
  6. "Iogen Announces New Drop-In Cellulosic Biofuel" (PDF) (Press release). Iogen Corporation. January 22, 2014.
  7. "Brazilian President christens Iogen technology at official opening of Costa Pinto cellulosic ethanol facility" (PDF) (Press release). Iogen Corporation. July 23, 2015. Archived from the original (PDF) on August 15, 2015. Retrieved September 7, 2015.
  8. http://www.iogen.ca/media-resources/press_releases/TMF-PR-Dec-3-2019.pdf [ dead link ]
  9. "Iogen Bio-products Acquired by Novozymes" (PDF) (Press release). Iogen Corporation. January 31, 2013.
  10. "Shell First to Sell Gasoline Blended With Advanced Biofuel" (PDF) (Press release). Iogen Corporation. June 10, 2009.
  11. "Iogen Gets Boost From Goldman Sachs. Wall Street firm invests $30 million in cellulose ethanol leader" (PDF) (Press release). Iogen Corporation. May 1, 2006.
  12. "Cellulose Ethanol Is Ready To Go" (PDF) (Press release). Iogen Corporation. April 21, 2004.[ permanent dead link ]