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Kydex is a line of thermoplastic acrylic-polyvinyl chloride materials manufactured by Sekisui SPI. [1] It has a wide variety of applications, including for aircraft bulkheads, firearm holsters, and sheaths.
A similar acrylic polyvinyl chloride material (IPK Acrylic-polyvinyl chloride) is manufactured by Emco Plastics and Interstate Plastics, which carries nearly identical properties with an added layer for screen printing. [2] Kydex has become a generic trademark, and often refers to any material of a similar composition.
Kydex sheet was originally produced in 1965 by Rohm and Haas, having been designed for use in aircraft interiors. In 1987, the product line was purchased by Kydex, LLC, formerly Kleerdex Company, LLC, which manufactures the material under the name Sekisui SPI at a location in Bloomsburg, Pennsylvania. In April 2020, the company was renamed Sekisui Kydex, LLC. [3]
It is an acrylic-polyvinyl chloride composite engineered for thermoforming fabrication, and combines properties of both the acrylic and the polyvinyl chloride components. From acrylic, it obtains rigidity and formability; from PVC, toughness, chemical resistance and good interior finish ratings. Sheet thickness ranges from .029 to .500 inches (0.74 to 12.70 mm) and can be thermoformed, post formed, brake formed and laminated. [2]
For some applications it is used as replacement for leather, where it has the following advantages:
Polyvinyl chloride (alternatively: poly(vinyl chloride), colloquial: polyvinyl, or simply vinyl; abbreviated: PVC) is the world's third-most widely produced synthetic polymer of plastic (after polyethylene and polypropylene). About 40 million tons of PVC are produced each year.
The ASTM International Resin Identification Coding System, often abbreviated RIC, is a set of symbols appearing on plastic products that identify the plastic resin out of which the product is made. It was developed in 1988 by the Society of the Plastics Industry in the United States, but since 2008 it has been administered by ASTM International, an international standards organization.
Fiber or fibre is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate fibers, for example carbon fiber and ultra-high-molecular-weight polyethylene.
A thermoplastic, or thermosoft plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used.
Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 as a process of uniting softened surfaces of materials, generally with the aid of heat. Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods, as shown in Fig 1.
Polyvinyl butyral is a resin mostly used for applications that require strong binding, optical clarity, adhesion to many surfaces, toughness and flexibility. It is prepared from polyvinyl alcohol by reaction with butyraldehyde. The major application is laminated safety glass for automobile windshields. Trade names for PVB-films include KB PVB, Saflex, GlasNovations, Butacite, WINLITE, S-Lec, Trosifol and EVERLAM. PVB is also available as 3D printer filament that is stronger and more heat resistant than polylactic acid (PLA).
Wood-plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polythene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA).
Ethylene-vinyl acetate (EVA), also known as poly(ethylene-vinyl acetate) (PEVA), is a copolymer of ethylene and vinyl acetate. The weight percent of vinyl acetate usually varies from 10 to 40%, with the remainder being ethylene. There are three different types of EVA copolymer, which differ in the vinyl acetate (VA) content and the way the materials are used.
Engineering plastics are a group of plastic materials that have better mechanical and/or thermal properties than the more widely used commodity plastics.
Polymer engineering is generally an engineering field that designs, analyses, and modifies polymer materials. Polymer engineering covers aspects of the petrochemical industry, polymerization, structure and characterization of polymers, properties of polymers, compounding and processing of polymers and description of major polymers, structure property relations and applications.
Commodity plastics or commodity polymers are plastics produced in high volumes for applications where exceptional material properties are not needed. In contrast to engineering plastics, commodity plastics tend to be inexpensive to produce and exhibit relatively weak mechanical properties. Some examples of commodity plastics are polyethylene, polypropylene, polystyrene, polyvinyl chloride, and poly(methyl methacrylate). Globally, the most widely used thermoplastics include both Polypropylene and Polyethylene.
Plastic pipe is a tubular section, or hollow cylinder, made of plastic. It is usually, but not necessarily, of circular cross-section, used mainly to convey substances which can flow—liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipes are far stiffer per unit weight than solid members.
A thermoset polymer matrix is a synthetic polymer reinforcement where polymers act as binder or matrix to secure in place incorporated particulates, fibres or other reinforcements. They were first developed for structural applications, such as glass-reinforced plastic radar domes on aircraft and graphite-epoxy payload bay doors on the Space Shuttle.
Twin-wall plastic, specifically twin-wall polycarbonate, is an extruded multi-wall polymer product created for applications where its strength, thermally insulative properties, and moderate cost are ideal. Polycarbonate, which is most commonly formed through the reaction of Bisphenol A and Carbonyl Chloride, is an extremely versatile material. It is significantly lighter than glass, while managing to be stronger, more flexible, and more impact resistant. Twin-wall polycarbonate is used most commonly for green houses, where it can support itself in a structurally sound configuration, limit the amount of UV light due to its nominal translucence, and can withstand the rigors of daily abuse in an outdoor environment. The stagnant air in the cellular space between sheets provides insulation, and additional cell layers can be extruded to enhance insulative properties at the cost of light transmission.
Plastic film is a thin continuous polymeric material. Thicker plastic material is often called a "sheet". These thin plastic membranes are used to separate areas or volumes, to hold items, to act as barriers, or as printable surfaces.
Plastic is the generic name for a family of synthetic materials derived from petrochemicals. It is often product of two or more components.
IPK Acrylic-polyvinyl chloride is a line of thermoplastic acrylic-polyvinyl chloride composite material. It has a chemical structure similar to Kydex with an Acrylic-polyvinyl chloride substrate and white cap for screen printing onto the material.
Acrylonitrile styrene acrylate (ASA), also called acrylic styrene acrylonitrile, is an amorphous thermoplastic developed as an alternative to acrylonitrile butadiene styrene (ABS), but with improved weather resistance, and is widely used in the automotive industry. It is an acrylate rubber-modified styrene acrylonitrile copolymer. It is used for general prototyping in 3D printing, where its UV resistance and mechanical properties make it an excellent material for use in fused deposition modelling printers.
Alien Gear Holsters is an American holster manufacturer that makes concealed carry holsters used for personal defense. The company started in Arkansas and has since relocated to Post Falls, Idaho in 2016.