Luyten 3D

Last updated
Luyten 3d
Industry Industry Robotics, 3D Printing
Founded2020
FounderAhmed Mahil
Godfrey Keung
Michael Stanley
Shaun Heap
Headquarters
Website www.luyten3d.com

Luyten 3d is an Australian, Melbourne based, robotics and 3D printers manufacturing company, that designs and manufactures AI mobile 3D printers and 3D printing mix for the building and construction industry. [1] [2] [3]

Contents

History

Ahmed Mahil, CEO and Global president of Luyten 3D Ahmed Mahil.jpg
Ahmed Mahil, CEO and Global president of Luyten 3D

Luyten 3D was founded in 2020, by Ahmed Mahil, Godfrey Keung, Michael Stanley, and Shaun Heap. [4] [5]

In 2021 Luyten 3D developed the first mobile robotic gantry style 3D Concrete Printer in Australia and the Southern Hemisphere, named the PLATYPUS. [2]

In 2021, Luyten 3D, collaborated with the University of New South Wales (UNSW) designed and built the 3D-printed house called the ‘Heptapod’ in Melbourne, Australia. [6] [2] This marked the first building code-compliant 3D-printed home in the Southern Hemisphere, with the structure requiring two days for printing and one additional day for assembly of the printed elements. [7] The printed elements gained sufficient strength after 5 hours, resulting in significant reductions in production time and up to 80% savings in labor costs. [8]

In 2022, Luyten 3D collaborated with UNSW to develop a 3D printer and 3D printing mix to print lunar accommodations on the moon as part of Project Meeka. [9] [10] The project aimed to address two critical challenges in lunar construction: materials and lightweight building tools. Led by architectural designer Brandon Nelson, the project proposed high-strength cylindrical structures specifically engineered to withstand the harsh lunar environment through extensive simulation testing. [11] Academic analysis has noted that while Luyten's approach proposes using platforms and printers similar to terrestrial ones, this is one of several proposed methods for lunar construction, with some researchers questioning whether Earth-like printing platforms are optimal for lunar conditions. [12] The project represented part of a broader trend of startup companies entering the space exploration sector, with Luyten adapting its terrestrial construction technology for lunar applications. [11]

In 2023, Luyten 3D and UNSW received an Australian federal government $2.9 million CRC-P grant for the development of affordable and sustainable 3D printed housing. [13] [14] [15] [16] The collaboration included Hanson Construction Materials and focused specifically on developing 3D printed houses for remote Australian mining and other communities. [8]

In 2023, Luyten 3D partnered with US based company Alquist 3D, to provide them with its proprietary 3D concrete mix Ultimatecrete, for the printing of houses in the United States and Canada. [17] [18]

Luyten 3D Printed the first Indigenous Housing Home in the world, located in Melbourne in partnership with Aboriginal Housing Corporation Ilpye Ilpye in 2023. [19] The project, located in the Northern Territory, was designed to withstand extreme climate conditions using Luyten's proprietary Ultimatecrete material. The company has set a goal to construct 30% of housing in Australia's regional areas using 3D printing technology by 2030. [8]

In 2024, Luyten 3D demonstrated construction of a fully functional two storey house in 32 hours, using its Platypus X12 3D printer. [20] [21]

See also

Related Research Articles

<span class="mw-page-title-main">Modular building</span> Prefabricated building or house that consists of repeated sections

A modular building is a prefabricated building that consists of repeated sections called modules. Modularity involves constructing sections away from the building site, then delivering them to the intended site. Installation of the prefabricated sections is completed on site. Prefabricated sections are sometimes placed using a crane. The modules can be placed side-by-side, end-to-end, or stacked, allowing for a variety of configurations and styles. After placement, the modules are joined together using inter-module connections, also known as inter-connections. The inter-connections tie the individual modules together to form the overall building structure.

<span class="mw-page-title-main">3D printing</span> Additive process used to make a three-dimensional object

3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together, typically layer by layer.

<span class="mw-page-title-main">3D Systems</span> American 3D printing company

3D Systems Corporation is an American company based in Rock Hill, South Carolina, that engineers, manufactures, and sells 3D printers, 3D printing materials, 3D printed parts, and application engineering services. The company creates product concept models, precision and functional prototypes, master patterns for tooling, as well as production parts for direct digital manufacturing. It uses proprietary processes to fabricate physical objects using input from computer-aided design and manufacturing software, or 3D scanning and 3D sculpting devices.

<span class="mw-page-title-main">Stratasys</span> Manufacturer of 3D production systems

Stratasys, Ltd. is an American-Israeli manufacturer of 3D printers, software, and materials for polymer additive manufacturing as well as 3D-printed parts on-demand. The company is incorporated in Israel. Engineers use Stratasys systems to model complex geometries in a wide range of polymer materials, including: ABS, polyphenylsulfone (PPSF), polycarbonate (PC) and polyetherimide and Nylon 12.

<span class="mw-page-title-main">MakerBot</span> American desktop 3D printer manufacturer company

MakerBot Industries, LLC was an American desktop 3D printer manufacturer company headquartered in New York City. It was founded in January 2009 by Bre Pettis, Adam Mayer, and Zach "Hoeken" Smith to build on the early progress of the RepRap Project. It was acquired by Stratasys in June 2013. As of April 2016, MakerBot had sold over 100,000 desktop 3D printers worldwide. Between 2009 and 2019, the company released 7 generations of 3D printers, ending with the METHOD and METHOD X. It was at one point the leader of the desktop market with an important presence in the media, but its market share declined over the late 2010s. MakerBot also founded and operated Thingiverse, the largest online 3D printing community and file repository. In August 2022, the company completed a merger with its long-time competitor Ultimaker. The combined company is known as UltiMaker, but retains the MakerBot name for its Sketch line of education-focused 3D printers.

D-Shape is a large 3-dimensional printer that uses binder-jetting, a layer-by-layer printing process, to bind sand with inorganic seawater and magnesium-based binder in order to create stone-like objects. Invented by Enrico Dini, founder of Monolite UK Ltd, the first model of the D-Shape printer used epoxy resin, commonly used as an adhesive in the construction of skis, cars, and airplanes, as a binder. Dini patented this model in 2006. After experiencing problems with the epoxy, Dini changed the binder to the current magnesium-based one and patented the printer again in September 2008.

Sculpteo is a French company specialized in 3D printing in the cloud. Sculpteo offers an online 3D printing service, for rapid prototyping and production using technologies such as laser sintering, stereo lithography, Multi Jet Fusion, FDM, Polyjet, DLS, DLP/LCD, SLM/DMLS or Binder Jetting. The company was founded in June 2009 by Eric Carreel, Clement Moreau and Jacques Lewiner. Sculpteo offers online 3D printing services, particularly in Europe and North America The company was acquired in 2019 by the German multinational chemical company BASF.

Construction 3D Printing (c3Dp) or 3D construction Printing (3DCP) refers to various technologies that use 3D printing as a core method to fabricate buildings or construction components. Alternative terms for this process include "additive construction." "3D Concrete" refers to concrete extrusion technologies whereas Autonomous Robotic Construction System (ARCS), large-scale additive manufacturing (LSAM), and freeform construction (FC) refer to other sub-groups.

<span class="mw-page-title-main">Ultimaker</span> Dutch 3D printer manufacturer

Ultimaker is a 3D printer-manufacturing company based in the Netherlands, with offices and assembly lines in the US. They make fused filament fabrication 3D printers, develop 3D printing software, and sell branded 3D printing materials. Their product line includes the Ultimaker S5 and S3, Ultimaker 3 series, Ultimaker 2+ series and Ultimaker Original+. These products are used by industries such as automotive, architecture, healthcare, education, and small scale manufacturing.

<span class="mw-page-title-main">Fused filament fabrication</span> 3D printing process

Fused filament fabrication (FFF), also known as fused deposition modeling, or filament freeform fabrication, is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time; the work or the print head is then moved vertically by a small amount to begin a new layer. The speed of the extruder head may also be controlled to stop and start deposition and form an interrupted plane without stringing or dribbling between sections. "Fused filament fabrication" was coined by the members of the RepRap project to give an acronym (FFF) that would be legally unconstrained in its use.

Fusion3 is a Greensboro, North Carolina company which manufactures 3D printers for commercial and education use. Fusion3 3D Printers use fused deposition modeling to create three-dimensional solid or hollow objects from a digital model, which can be designed or produced from a scan.

<span class="mw-page-title-main">Prusa i3</span> 3D printer product line and related designs

The Prusa i3 is a family of fused deposition modeling 3D printers, manufactured by Czech company Prusa Research under the trademarked name Original Prusa i3. Part of the RepRap project, Prusa i3 printers were called the most used 3D printer in the world in 2016. The first Prusa i3 was designed by Josef Průša in 2012, and was released as a commercial kit product in 2015. The latest model is available in both kit and factory assembled versions. The Prusa i3's comparable low cost and ease of construction and modification made it popular in education and with hobbyists and professionals, with the Prusa i3 model MK2 printer receiving several awards in 2016.

<span class="mw-page-title-main">3D printing processes</span> List of 3D printing processes

A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process.

<span class="mw-page-title-main">Skyrora</span> Aerospace manufacturer in the United Kingdom

Skyrora Ltd is a British private space company based in Glasgow, Scotland, since 2017, while its design and manufacturing facility is in Cumbernauld.

<span class="mw-page-title-main">3D food printing</span> 3D printing techniques to make food

3D food printing is the process of manufacturing food products using a variety of additive manufacturing techniques. Most commonly, food grade syringes hold the printing material, which is then deposited through a food grade nozzle layer by layer. The most advanced 3D food printers have pre-loaded recipes on board and also allow the user to remotely design their food on their computers, phones or some IoT device. The food can be customized in shape, color, texture, flavor or nutrition, which makes it very useful in various fields such as space exploration and healthcare.

<span class="mw-page-title-main">Polar Cloud</span>

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The reinforcement of 3D printed concrete is a mechanism where the ductility and tensile strength of printed concrete are improved using various reinforcing techniques, including reinforcing bars, meshes, fibers, or cables. The reinforcement of 3D printed concrete is important for the large-scale use of the new technology, like in the case of ordinary concrete. With a multitude of additive manufacturing application in the concrete construction industry—specifically the use of additively constructed concrete in the manufacture of structural concrete elements—the reinforcement and anchorage technologies vary significantly. Even for non-structural elements, the use of non-structural reinforcement such as fiber reinforcement is not uncommon. The lack of formwork in most 3D printed concrete makes the installation of reinforcement complicated. Early phases of research in concrete 3D printing primarily focused on developing the material technologies of the cementitious/concrete mixes. These causes combined with the non-existence of codal provisions on reinforcement and anchorage for printed elements speak for the limited awareness and the usage of the various reinforcement techniques in additive manufacturing. The material extrusion-based printing of concrete is currently favorable both in terms of availability of technology and of the cost-effectiveness. Therefore, most of the reinforcement techniques developed or currently under development are suitable to the extrusion-based 3D printing technology.

<span class="mw-page-title-main">3D concrete printing</span> Additive manufacturing process using concrete

3D concrete printing, or simply concrete printing, refers to digital fabrication processes for cementitious materials based on one of several different 3D printing technologies. 3D-printed concrete eliminates the need for formwork, reducing material waste and allowing for greater geometric freedom in complex structures. With recent developments in mix design and 3D printing technology over the last decade, 3D concrete printing has grown exponentially since its emergence in the 1990s. Architectural and structural applications of 3D-printed concrete include the production of building blocks, building modules, street furniture, pedestrian bridges, and low-rise residential structures.

<span class="mw-page-title-main">Abdulaziz Abdullah Sharbatly Mosque</span> The worlds first 3D printed mosque in Jeddah, Saudi Arabia

The Abdulaziz Abdullah Sharbatly Mosque is a Sunni Islam Friday mosque located in the al-Jawhara neighbourhood, Jeddah, Saudi Arabia.

SprintRay Inc. is an American technology company that develops and manufactures 3D printing hardware, software, and materials solutions for the dental market. It was founded in 2015 by 2 Ph.D students at the USC Viterbi School of Engineering, entering the dental market shortly after a successful Kickstarter campaign in 2016 that raised over $400,000.

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