Magnesium oxide wallboard

Last updated
Magnesium oxide wallboard (10 mm thickness) MgO wallboard 10mm.jpg
Magnesium oxide wallboard (10 mm thickness)

Magnesium oxide, more commonly called magnesia, is a mineral that when used as part of a cement mixture and cast into thin cement panels under proper curing procedures and practices can be used in residential and commercial building construction. Some versions are suitable for general building uses and for applications that require fire resistance, mold and mildew control, as well as sound control applications. Magnesia board has strength and resistance due to very strong bonds between magnesium and oxygen atoms that form magnesium oxide crystals (with the chemical formula MgO).

Contents

Magnesia boards are used in place of traditional gypsum drywall as wall and ceiling covering material and sheathing. It is also used in other construction applications such as fascias, soffit, shaft-liner and area separation, wall sheathing, and as tile backing (backer board) or as substrates for coatings and insulated systems such as finish systems, exterior insulation finishing systems, and some types of stucco.

Magnesia cement board for building construction is available is various sizes and thickness. It is not a paper-faced material. It generally comes in light gray, white or beige. Grades include smooth face, rough texture, utility and versatile, and there are different densities and strengths for different applications and uses.

Various magnesia cement boards are used in Asia as a primary construction material. Some versions have been designated as the official construction-specified material of the 2008 Summer Olympics, and some versions are used extensively on the inside and outside of all the walls, fireproofing beams, and as the sub-floor sheathing in one of the world's tallest buildings, Taipei 101, in Taipei, Taiwan.

Magnesia cement is manufactured around the world, primarily near areas where magnesia based ore (periclase) deposits are mined. Major deposits are found in China, Europe, and Canada. [1] Magnesia ore deposits in the US are negligible. Estimates put the use of magnesia board products at around 740,000 square metres (8 million square feet) in Asia. It is gaining popularity in the US, particularly near coastal regions.

History

Purpose and use

Magnesia is widely used primarily as wallboard alternative to conventional gypsum-based drywall and plywoods. The magnesia boards can be scored and snapped, sawed, drilled, and fastened to wood or steel framing.

Magnesia boards are a good example of the advances made in construction materials to meet changes in building codes for safety and durability [ citation needed ].

Applications

Advantages

Disadvantages

See also

Related Research Articles

<span class="mw-page-title-main">Cement</span> Hydraulic binder used in the composition of mortar and concrete

A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Concrete is the most widely used material in existence and is behind only water as the planet's most-consumed resource.

<span class="mw-page-title-main">Portland cement</span> Binder used as basic ingredient of concrete

Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in the early 19th century by Joseph Aspdin, and is usually made from limestone. It is a fine powder, produced by heating limestone and clay minerals in a kiln to form clinker, grinding the clinker, and adding 2 to 3 percent of gypsum. Several types of portland cement are available. The most common, called ordinary portland cement (OPC), is grey, but white portland cement is also available. Its name is derived from its resemblance to portland stone which was quarried on the Isle of Portland in Dorset, England. It was named by Joseph Aspdin who obtained a patent for it in 1824. His son William Aspdin is regarded as the inventor of "modern" portland cement due to his developments in the 1840s. The term portland in this context refers to a material or process, not a proper noun like a place or a person, and should not be capitalized.

<span class="mw-page-title-main">Magnesium oxide</span> Chemical compound naturally occurring as periclase

Magnesium oxide (MgO), or magnesia, is a white hygroscopic solid mineral that occurs naturally as periclase and is a source of magnesium (see also oxide). It has an empirical formula of MgO and consists of a lattice of Mg2+ ions and O2− ions held together by ionic bonding. Magnesium hydroxide forms in the presence of water (MgO + H2O → Mg(OH)2), but it can be reversed by heating it to remove moisture.

<span class="mw-page-title-main">Plaster</span> Broad range of building and sculpture materials

Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces.

<span class="mw-page-title-main">Drywall</span> Panel made of gypsum, used in interior construction

Drywall is a panel made of calcium sulfate dihydrate (gypsum), with or without additives, typically extruded between thick sheets of facer and backer paper, used in the construction of interior walls and ceilings. The plaster is mixed with fiber ; plasticizer, foaming agent; and additives that can reduce mildew, flammability, and water absorption.

<span class="mw-page-title-main">Stucco</span> Construction material made of aggregates, a binder, and water

Stucco or render is a construction material made of aggregates, a binder, and water. Stucco is applied wet and hardens to a very dense solid. It is used as a decorative coating for walls and ceilings, exterior walls, and as a sculptural and artistic material in architecture. Stucco can be applied on construction materials such as metal, expanded metal lath, concrete, cinder block, or clay brick and adobe for decorative and structural purposes.

<span class="mw-page-title-main">Refractory</span> Materials resistant to decomposition under high temperatures and pressures

In materials science, a refractory is a material that is resistant to decomposition by heat, pressure, or chemical attack, and retains strength and form at high temperatures. Refractories are polycrystalline, polyphase, inorganic, non-metallic, porous, and heterogeneous. They are typically composed of oxides or carbides, nitrides etc. of the following elements: silicon, aluminium, magnesium, calcium, boron, chromium and zirconium.

<span class="mw-page-title-main">Lime (material)</span> Calcium mineral

Lime is an inorganic material composed primarily of calcium oxides and hydroxides, usually calcium oxide and/or calcium hydroxide. It is also the name for calcium oxide which occurs as a product of coal-seam fires and in altered limestone xenoliths in volcanic ejecta. The International Mineralogical Association recognizes lime as a mineral with the chemical formula of CaO. The word lime originates with its earliest use as building mortar and has the sense of sticking or adhering.

<span class="mw-page-title-main">Lath</span> Material used to span gaps in structural framing and form a base on which to apply plaster

A lath or slat is a thin, narrow strip of straight-grained wood used under roof shingles or tiles, on lath and plaster walls and ceilings to hold plaster, and in lattice and trellis work.

<span class="mw-page-title-main">Lime plaster</span> Type of plaster composed of sand, water, and lime

Lime plaster is a type of plaster composed of sand, water, and lime, usually non-hydraulic hydrated lime. Ancient lime plaster often contained horse hair for reinforcement and pozzolan additives to reduce the working time.

Sorel cement is a non-hydraulic cement first produced by the French chemist Stanislas Sorel in 1867.

<span class="mw-page-title-main">Plasterwork</span> Construction or ornamentation done in plaster or a similar material

Plasterwork is construction or ornamentation done with plaster, such as a layer of plaster on an interior or exterior wall structure, or plaster decorative moldings on ceilings or walls. This is also sometimes called pargeting. The process of creating plasterwork, called plastering or rendering, has been used in building construction for centuries. For the art history of three-dimensional plaster, see stucco.

<span class="mw-page-title-main">Exterior insulation finishing system</span> Non-load bearing building cladding

Exterior insulation and finish system (EIFS) is a general class of non-load bearing building cladding systems that provides exterior walls with an insulated, water-resistant, finished surface in an integrated composite material system.

<span class="mw-page-title-main">Vapor barrier</span> Damp proofing material in sheet form

A vapor barrier is any material used for damp proofing, typically a plastic or foil sheet, that resists diffusion of moisture through the wall, floor, ceiling, or roof assemblies of buildings and of packaging to prevent interstitial condensation. Technically, many of these materials are only vapor retarders as they have varying degrees of permeability.

<span class="mw-page-title-main">Fireproofing</span> Rendering something (structures, materials, etc.) resistant to fire, or incombustible

Fireproofing is rendering something resistant to fire, or incombustible; or material for use in making anything fire-proof. It is a passive fire protection measure. "Fireproof" or "fireproofing" can be used as a noun, verb or adjective; it may be hyphenated ("fire-proof").

Reactive magnesia is also variously known as caustic calcined magnesia, caustic magnesia or CCM. The temperature of firing has a greater influence on reactivity than grind size as excess energy goes into lattice energy.

<span class="mw-page-title-main">Cement board</span> Backing board used in building construction

A cement board is a combination of cement and reinforcing fibers formed into sheets, of varying thickness that are typically used as a tile backing board. Cement board can be nailed or screwed to wood or steel studs to create a substrate for vertical tile and attached horizontally to plywood for tile floors, kitchen counters and backsplashes. It can be used on the exterior of buildings as a base for exterior plaster (stucco) systems and sometimes as the finish system itself.

<span class="mw-page-title-main">Building insulation material</span>

Building insulation materials are the building materials that form the thermal envelope of a building or otherwise reduce heat transfer.

<span class="mw-page-title-main">Gypsum block</span>

Gypsum block is a massive lightweight building material composed of solid gypsum, for building and erecting lightweight, fire-resistant, non-load bearing interior walls, partition walls, cavity walls, skin walls, and pillar casing indoors. Gypsum blocks are composed of gypsum, plaster, water and in some cases additives like vegetable or wood fiber for greater strength. Partition walls, made from gypsum blocks, require no sub-structure for erection and gypsum adhesive is used as bonding agent, not standard mortar. Because of this fundamental difference, gypsum blocks shouldn't be confused with the thinner plasterboard used for paneling stud walls.

<span class="mw-page-title-main">Clay panel</span> Building material made of clay with some additives

Clay panel or clay board is a panel made of clay with some additives. The clay is mixed with sand, water, and fiber, typically wood fiber, and sometimes other additives like starch. Most often this means employing the use of high-cellulose waste fibres. To improve the breaking resistance clay boards are often embedded in a hessian skin on the backside or similar embeddings.

References

  1. Periclase at Mindat
  2. Robert Thomas (October 2007). "Ceilings and Walls". Archived from the original on 2009-01-21. Retrieved 2009-01-03.
  3. China Expands Scope of Prohibited Category under Export Processing Trade