Niobium alloy

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A niobium alloy is one in which the most common element is niobium.

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Alloys used for the production of other alloys

The most common commercial niobium alloys are ferroniobium and nickel-niobium, produced by thermite reduction of appropriate mixtures of the oxides; these are not usable as engineering materials, but are used as convenient sources of niobium for specialist steels and nickel-based superalloys. Going via an iron-niobium or nickel-niobium alloy avoids problems associated with the high melting point of niobium.

Superconducting alloys

Niobium-tin superconducting wire from the ITER fusion reactor, which is currently under construction. ITER wire.jpg
Niobium–tin superconducting wire from the ITER fusion reactor, which is currently under construction.

Niobium-tin and Niobium-titanium are essential alloys for the industrial use of superconductors, since they remain superconducting in high magnetic fields (30  T for Nb3Sn, 15 T for NbTi); there are 1200 tons of NbTi in the magnets of the Large Hadron Collider, whilst Nb3Sn is used in the windings of almost all hospital MRI machines.

Aerospace rivets

Niobium-titanium alloy, of the same composition as the superconducting one, is used for rivets in the aerospace industry; it is easier to form than CP titanium, and stronger at elevated (> 300°C) temperatures.

Refractory alloys

Niobium-1% zirconium is used in rocketry and in the nuclear industry. It is regarded as a low-strength alloy. [1] [2]

C-103, which is 89% Nb, 10% Hf and 1% Ti, is used for the rocket nozzle of the Apollo service module and the Merlin vacuum [3] engines; it is regarded as a medium-strength alloy. It is typically produced using gas atomization or plasma atomization techniques. [4] It is particularly used in additive manufacturing (3D printing) and powder metallurgy processes. [5] Due to its corrosion resistance and high thermal efficiency, C103 helps reduce material waste and environmental pollution. [6]

High-strength alloys include C-129Y (10% tungsten, 10% hafnium, 0.1% yttrium, balance niobium), Cb-752 (10% tungsten, 2.5% zirconium), and the even higher strength C-3009 (61% niobium, 30% hafnium, 9% tungsten); these can be used at temperatures up to 1650°C with acceptable strength, though are expensive and hard to form.

Nb-Hf-Ti is an alloy powder consisting of niobium (Nb), hafnium (Hf), and a small amount of titanium (Ti) provides high strength, ductility, high-temperature stability, and remarkable corrosion resistance. [7] It is used in manufacturing biocompatible implants and devices such as orthopedic implants and dental prosthetics. [8]

Niobium alloys in general are inconvenient to weld: both sides of the weld must be protected with a stream of inert gas, because hot niobium will react with oxygen and nitrogen in the air. It is also necessary to take care (e.g. hard chrome-plating of all copper tooling) to avoid copper contamination.

Related Research Articles

Hafnium is a chemical element; it has symbol Hf and atomic number 72. A lustrous, silvery gray, tetravalent transition metal, hafnium chemically resembles zirconium and is found in many zirconium minerals. Its existence was predicted by Dmitri Mendeleev in 1869, though it was not identified until 1922, by Dirk Coster and George de Hevesy. Hafnium is named after Hafnia, the Latin name for Copenhagen, where it was discovered.

<span class="mw-page-title-main">Niobium</span> Chemical element with atomic number 41 (Nb)

Niobium is a chemical element; it has symbol Nb and atomic number 41. It is a light grey, crystalline, and ductile transition metal. Pure niobium has a Mohs hardness rating similar to pure titanium, and it has similar ductility to iron. Niobium oxidizes in Earth's atmosphere very slowly, hence its application in jewelry as a hypoallergenic alternative to nickel. Niobium is often found in the minerals pyrochlore and columbite. Its name comes from Greek mythology: Niobe, daughter of Tantalus, the namesake of tantalum. The name reflects the great similarity between the two elements in their physical and chemical properties, which makes them difficult to distinguish.

<span class="mw-page-title-main">Titanium</span> Chemical element with atomic number 22 (Ti)

Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in sea water, aqua regia, and chlorine.

<span class="mw-page-title-main">Tantalum</span> Chemical element with atomic number 73 (Ta)

Tantalum is a chemical element; it has symbol Ta and atomic number 73. Previously known as tantalium, it is named after Tantalus, a figure in Greek mythology. Tantalum is a very hard, ductile, lustrous, blue-gray transition metal that is highly corrosion-resistant. It is part of the refractory metals group, which are widely used as components of strong high-melting-point alloys. It is a group 5 element, along with vanadium and niobium, and it always occurs in geologic sources together with the chemically similar niobium, mainly in the mineral groups tantalite, columbite and coltan.

<span class="mw-page-title-main">High-strength low-alloy steel</span> Type of alloy steel

High-strength low-alloy steel (HSLA) is a type of alloy steel that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steels vary from other steels in that they are not made to meet a specific chemical composition but rather specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steels usually require 25 to 30% more power to form, as compared to carbon steels.

<span class="mw-page-title-main">Group 4 element</span> Group of chemical elements

Group 4 is the second group of transition metals in the periodic table. It contains the four elements titanium (Ti), zirconium (Zr), hafnium (Hf), and rutherfordium (Rf). The group is also called the titanium group or titanium family after its lightest member.

Refractory metals are a class of metals that are extraordinarily resistant to heat and wear. The expression is mostly used in the context of materials science, metallurgy and engineering. The definition of which elements belong to this group differs. The most common definition includes five elements: two of the fifth period and three of the sixth period. They all share some properties, including a melting point above 2000 °C and high hardness at room temperature. They are chemically inert and have a relatively high density. Their high melting points make powder metallurgy the method of choice for fabricating components from these metals. Some of their applications include tools to work metals at high temperatures, wire filaments, casting molds, and chemical reaction vessels in corrosive environments. Partly due to the high melting point, refractory metals are stable against creep deformation to very high temperatures.

<span class="mw-page-title-main">Tantalum carbide</span> Chemical compound

Tantalum carbides (TaC) form a family of binary chemical compounds of tantalum and carbon with the empirical formula TaCx, where x usually varies between 0.4 and 1. They are extremely hard, brittle, refractory ceramic materials with metallic electrical conductivity. They appear as brown-gray powders, which are usually processed by sintering.

<span class="mw-page-title-main">Hafnium diboride</span> Chemical compound

Hafnium diboride is a type of ceramic composed of hafnium and boron that belongs to the class of ultra-high temperature ceramics. It has a melting temperature of about 3250 °C. It is an unusual ceramic, having relatively high thermal and electrical conductivities, properties it shares with isostructural titanium diboride and zirconium diboride. It is a grey, metallic looking material. Hafnium diboride has a hexagonal crystal structure, a molar mass of 200.11 grams per mole, and a density of 11.2 g/cm3.

<span class="mw-page-title-main">Titanium carbide</span> Chemical compound

Titanium carbide, TiC, is an extremely hard refractory ceramic material, similar to tungsten carbide. It has the appearance of black powder with the sodium chloride crystal structure.

<span class="mw-page-title-main">Titanium nitride</span> Ceramic material

Titanium nitride is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties.

<span class="mw-page-title-main">Titanium alloys</span> Metal alloys made by combining titanium with other elements

Titanium alloys are alloys that contain a mixture of titanium and other chemical elements. Such alloys have very high tensile strength and toughness. They are light in weight, have extraordinary corrosion resistance and the ability to withstand extreme temperatures. However, the high cost of processing limits their use to military applications, aircraft, spacecraft, bicycles, medical devices, jewelry, highly stressed components such as connecting rods on expensive sports cars and some premium sports equipment and consumer electronics.

<span class="mw-page-title-main">Niobium–tin</span> Superconducting intermetallic compound

Niobium–tin is an intermetallic compound of niobium (Nb) and tin (Sn), used industrially as a type-II superconductor. This intermetallic compound has a simple structure: A3B. It is more expensive than niobium–titanium (NbTi), but remains superconducting up to a magnetic flux density of 30 teslas [T] (300,000 G), compared to a limit of roughly 15 T for NbTi.

<span class="mw-page-title-main">A15 phases</span>

The A15 phases (also known as β-W or Cr3Si structure types) are series of intermetallic compounds with the chemical formula A3B (where A is a transition metal and B can be any element) and a specific structure. The A15 phase is also one of the members in the Frank–Kasper phases family. Many of these compounds have superconductivity at around 20 K (−253 °C; −424 °F), which is comparatively high, and remain superconductive in magnetic fields of tens of teslas (hundreds of kilogauss). This kind of superconductivity (Type-II superconductivity) is an important area of study as it has several practical applications.

<span class="mw-page-title-main">Alloy steel</span> Steel alloyed with a variety of elements

Alloy steel is steel that is alloyed with a variety of elements in amounts between 1.0% and 50% by weight, typically to improve its mechanical properties.

Diboride may refer to:

Dymalloy is a metal matrix composite of 20% copper and 80% silver alloy matrix with type I diamond. It has a very high thermal conductivity of 420 W/(m·K), and its thermal expansion can be adjusted to match other materials, e.g., silicon and gallium arsenide chips. It is chiefly used in microelectronics as a substrate for high-power and high-density multi-chip modules, where it aids with removing waste heat.

Ultra-high-temperature ceramics (UHTCs) are a type of refractory ceramics that can withstand extremely high temperatures without degrading, often above 2,000 °C. They also often have high thermal conductivities and are highly resistant to thermal shock, meaning they can withstand sudden and extreme changes in temperature without cracking or breaking. Chemically, they are usually borides, carbides, nitrides, and oxides of early transition metals.

<span class="mw-page-title-main">Niobium diboride</span> Chemical compound

Niobium diboride (NbB2) is a highly covalent refractory ceramic material with a hexagonal crystal structure.

Hafnium compounds are compounds containing the element hafnium (Hf). Due to the lanthanide contraction, the ionic radius of hafnium(IV) (0.78 ångström) is almost the same as that of zirconium(IV) (0.79 angstroms). Consequently, compounds of hafnium(IV) and zirconium(IV) have very similar chemical and physical properties. Hafnium and zirconium tend to occur together in nature and the similarity of their ionic radii makes their chemical separation rather difficult. Hafnium tends to form inorganic compounds in the oxidation state of +4. Halogens react with it to form hafnium tetrahalides. At higher temperatures, hafnium reacts with oxygen, nitrogen, carbon, boron, sulfur, and silicon. Some compounds of hafnium in lower oxidation states are known.

References

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  2. Roche, T. (1 October 1965). Evaluation of Niobium-Vanadium Alloys for Application in High-Temperature Reactor Systems (PDF) (Technical report). Oak Ridge National Laboratory. doi:10.2172/4615900. ORNL-TM-1131. Archived from the original (PDF) on 7 January 2014. Retrieved 7 January 2014.
  3. Hafnium (PDF). 6th Annual Cleantech & Technology Metals Conference. Toronto: Alkane Resources Ltd. 15–16 May 2017. Archived from the original (PDF) on 2017-09-18. Retrieved 2020-12-06.
  4. Philips, N.R.; Carl, M.; Cunningham, N.J. (2020). "New Opportunities in Refractory Alloys". Metallurgical and Materials Transactions. 51 (7): 3299–3310. doi:10.1007/s11661-020-05803-3.
  5. Mireles, Omar; Gao, Youping; Philips, Noah. Additive Manufacture of Refractory Alloy C103 for Propulsion Applications (PDF) (Report). NASA. Retrieved Aug 20, 2024.
  6. "Overview of C103 Spherical Powder: Composition, Properties, Applications". Stanford Advanced Materials. Retrieved Aug 20, 2024.
  7. "C103 Spherical Powder (Niobium Hafnium)". Stanford Advanced Materials. Retrieved Oct 29, 2024.
  8. Azmat, Ambreen; Asrar, Shafaq (2023). "Comparative Study of Biocompatible Titanium Alloys Containing Non-Toxic Elements for Orthopedic Implants". Crystals. 13 (3): 467. doi: 10.3390/cryst13030467 .