Particle technology

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Particle technology is the "science and technology related to the handling and processing of particles and powders." [1] This applies to the production, handling, modification, and use of a wide variety of particulate materials, both wet or dry, in sizes ranging from nanometers to centimeters; its scope spans a range of industries to include chemical, petrochemical, agricultural, food, pharmaceuticals, mineral processing, civil engineering, advanced materials, energy, and the environment.

Contents

Subjects of particle technology

Particle technology thus deals with:

Soil mechanics branch of soil physics and applied mechanics that describes the behavior of soils

Soil mechanics is a branch of soil physics and applied mechanics that describes the behavior of soils. It differs from fluid mechanics and solid mechanics in the sense that soils consist of a heterogeneous mixture of fluids and particles but soil may also contain organic solids and other matter. Along with rock mechanics, soil mechanics provides the theoretical basis for analysis in geotechnical engineering, a subdiscipline of civil engineering, and engineering geology, a subdiscipline of geology. Soil mechanics is used to analyze the deformations of and flow of fluids within natural and man-made structures that are supported on or made of soil, or structures that are buried in soils. Example applications are building and bridge foundations, retaining walls, dams, and buried pipeline systems. Principles of soil mechanics are also used in related disciplines such as engineering geology, geophysical engineering, coastal engineering, agricultural engineering, hydrology and soil physics.

Bulk material handling

Bulk material handling is an engineering field that is centered on the design of equipment used for the handling of dry materials. Bulk materials are those dry materials which are powdery, granular or lumpy in nature, and are stored in heaps. Examples of bulk materials are minerals, ores, coal, cereals, woodchips, sand, gravel, clay, cement, ash, salt, chemicals, grain, sugar, flour and stone in loose bulk form. It can also relate to the handling of mixed wastes. Bulk material handling is an essential part of all industries that process bulk ingredients, including: food, beverage, confectionery, pet food, animal feed, tobacco, chemical, agricultural, polymer, plastic, rubber, ceramic, electronics, metals, minerals, paint, paper, textiles and more.

Silo structure for storing bulk materials

A silo is a structure for storing bulk materials. Silos are used in agriculture to store grain or fermented feed known as silage. Silos are more commonly used for bulk storage of grain, coal, cement, carbon black, woodchips, food products and sawdust. Three types of silos are in widespread use today: tower silos, bunker silos, and bag silos.

Particle characterization

Particles are characterized by their individual size and shape, and by the distribution of these properties in bulk quantities. The space between particles in bulk means that the bulk density is less than the density of individual particles. The way in which they move over each other or lock together determines stability or flowability, which is tested by the triaxial shear test.

Particle-size distribution

The particle-size distribution (PSD) of a powder, or granular material, or particles dispersed in fluid, is a list of values or a mathematical function that defines the relative amount, typically by mass, of particles present according to size. Significant energy is usually required to disintegrate soil, etc. particles into the PSD that is then called a grain size distribution.

Bulk density is a property of powders, granules, and other "divided" solids, especially used in reference to mineral components, chemical substances, (pharmaceutical) ingredients, foodstuff, or any other masses of corpuscular or particulate matter. It is defined as the mass of many particles of the material divided by the total volume they occupy. The total volume includes particle volume, inter-particle void volume, and internal pore volume.

A triaxial shear test is a common method to measure the mechanical properties of many deformable solids, especially soil and rock, and other granular materials or powders. There are several variations on the test.

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Aerosol colloid of fine solid particles or liquid droplets, in air or another gas

An aerosol is a suspension of fine solid particles or liquid droplets, in air or another gas. Aerosols can be natural or anthropogenic. Examples of natural aerosols are fog, dust, forest exudates and geyser steam. Examples of anthropogenic aerosols are haze, particulate air pollutants and smoke. The liquid or solid particles have diameters typically <1 μm; larger particles with a significant settling speed make the mixture a suspension, but the distinction is not clear-cut. In general conversation, aerosol usually refers to an aerosol spray that delivers a consumer product from a can or similar container. Other technological applications of aerosols include dispersal of pesticides, medical treatment of respiratory illnesses, and convincing technology. Diseases can also spread by means of small droplets in the breath, also called aerosols.

Sintering process of forming material by heat or pressure

Sintering is the process of compacting and forming a solid mass of material by heat or pressure without melting it to the point of liquefaction.

Centrifugation is a technique which involves the application of centrifugal force to separate particles from a solution according to their size, shape, density, viscosity of the medium and rotor speed. This process is used to separate two miscible substances, but also to analyze the hydrodynamic properties of macromolecules. More-dense components of the mixture migrate away from the axis of the centrifuge, while less-dense components of the mixture migrate towards the axis, i. e., move to the center. Chemists and biologists may increase the effective gravitational force on a test tube so as to more rapidly and completely cause the precipitate (pellet) to gather on the bottom of the tube. The remaining solution (supernatant) may be discarded with a pipette.. Centrifugation of protein solution, for example, allows elimination of impurities into the supernatant.

Powder metallurgy

Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes can avoid, or greatly reduce, the need to use metal removal processes, thereby drastically reducing yield losses in manufacture and often resulting in lower costs.

Angle of repose (of a granular material) steepest angle of descent or dip relative to the horizontal plane to which a material can be piled without slumping. At this angle, the material on the slope face is on the verge of sliding

The angle of repose, or critical angle of repose, of a granular material is the steepest angle of descent or dip relative to the horizontal plane to which a material can be piled without slumping. At this angle, the material on the slope face is on the verge of sliding. The angle of repose can range from 0° to 90°. The morphology of the material affects the angle of repose; smooth, rounded sand grains cannot be piled as steeply as can rough, interlocking sands. The angle of repose can also be affected by additions of solvents. If a small amount of water is able to bridge the gaps between particles, electrostatic attraction of the water to mineral surfaces will increase the angle of repose, and related quantities such as the soil strength.

Granular material conglomeration of discrete solid, macroscopic particles

A granular material is a conglomeration of discrete solid, macroscopic particles characterized by a loss of energy whenever the particles interact. The constituents that compose granular material are large enough such that they are not subject to thermal motion fluctuations. Thus, the lower size limit for grains in granular material is about 1 µm. On the upper size limit, the physics of granular materials may be applied to ice floes where the individual grains are icebergs and to asteroid belts of the Solar System with individual grains being asteroids.

Selective laser sintering additive manufacturing technique used for the low volume production of prototype models and functional components

Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power source to sinter powdered material, aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure. It is similar to Selective Laser Melting (SLM); the two are instantiations of the same concept but differ in technical details. Selective laser melting (SLM) uses a comparable concept, but in SLM the material is fully melted rather than sintered, allowing different properties. SLS is a relatively new technology that so far has mainly been used for rapid prototyping and for low-volume production of component parts. Production roles are expanding as the commercialization of AM technology improves.

Nanomaterials materials of which a single unit is sized (in at least one dimension) between 1 to 1000 nanometres (10−9 meter), but usually is 1 to 100 nm

Nanomaterials describe, in principle, materials of which a single unit is sized between 1 to 1000 nanometres but usually is 1 to 100 nm.

Nanoparticle particle with size less than 100 nm

Nanoparticles are particles between 1 and 100 nanometres (nm) in size with a surrounding interfacial layer. The interfacial layer is an integral part of nanoscale matter, fundamentally affecting all of its properties. The interfacial layer typically consists of ions, inorganic and organic molecules. Organic molecules coating inorganic nanoparticles are known as stabilizers, capping and surface ligands, or passivating agents. In nanotechnology, a particle is defined as a small object that behaves as a whole unit with respect to its transport and properties. Particles are further classified according to diameter.

Mineral processing process of separating commercially valuable minerals from their ores

In the field of extractive metallurgy, mineral processing, also known as ore dressing, is the process of separating commercially valuable minerals from their ores.

Ceramic engineering Ceramic materials, which have been optimized in their properties for technical applications

Ceramic engineering is the science and technology of creating objects from inorganic, non-metallic materials. This is done either by the action of heat, or at lower temperatures using precipitation reactions from high-purity chemical solutions. The term includes the purification of raw materials, the study and production of the chemical compounds concerned, their formation into components and the study of their structure, composition and properties.

Coal preparation plant Coal washing plant

A coal preparation plant is a facility that washes coal of soil and rock, crushes it into graded sized chunks (sorting), stockpiles grades preparing it for transport to market, and more often than not, also loads coal into rail cars, barges, or ships.

Sieve analysis

A sieve analysis is a practice or procedure used to assess the particle size distribution of a granular material by allowing the material to pass through a series of sieves of progressively smaller mesh size and weighing the amount of material that is stopped by each sieve as a fraction of the whole mass.

Sensor-based sorting

Sensor-based sorting, is an umbrella term for all applications where particles are singularly detected by a sensor technique and rejected by an amplified mechanical, hydraulic or pneumatic process. The technique is generally applied in the three industries mining, recycling and food processing and used in the particle size range between 0.5 and 300 mm. Since sensor-based sorting is a single particle separation technology, the throughput is proportional to the average particle size and weight fed onto the machine.

Gyratory equipment, used in mechanical screening and sieving is based on a circular motion of the machine. Unlike other methods, gyratory screen operates in a gentler manner and is more suited to handle fragile things, enabling it to produce finer products. This method is applicable for both wet and dry screening.

Powder dry, bulk solid composed of a large number of very fine particles

A powder is a dry, bulk solid composed of a large number of very fine particles that may flow freely when shaken or tilted. Powders are a special sub-class of granular materials, although the terms powder and granular are sometimes used to distinguish separate classes of material. In particular, powders refer to those granular materials that have the finer grain sizes, and that therefore have a greater tendency to form clumps when flowing. Granulars refers to the coarser granular materials that do not tend to form clumps except when wet.

Characterization of nanoparticles Measurement of physical and chemical properties of nanoparticles

The characterization of nanoparticles is a branch of nanometrology that deals with the characterization of physical and chemical properties of nanoparticles. Nanoparticles have at least one primary external dimension of less than 100 nanometers, and are often engineered for their unique properties. Nanoparticles are unlike conventional chemicals in that their chemical composition and concentration are not sufficient metrics for a complete description, because they vary in other physical properties such as size, shape, surface properties, crystallinity, and dispersion state.

Agglomerated food powder is a unit operation during which native particles are assembled to form bigger agglomerates, in which the original particle can still be distinguished. Agglomeration can be achieved through processes that use liquid as a binder or methods that do not involve any binder.

Food powder is the most common format of food material in the market. Powders are particulate discrete solid particles of size ranging from nanometres to millimetres that generally flow freely when shaken or tilted. The bulk powder properties are the combined effect of particle properties by the conversion of food products in solid state into powdery form for ease of use, processing and keeping quality. Various terms are used to indicate the particulate solids in bulk, such as powder, granules, flour and dust, though all these materials can be treated under powder category. These common terminologies are based on the size or the source of the materials.

References

  1. Rhodes, Martin J. (1998). Introduction to Particle Technology. Wiley. ISBN   0-471-98482-5.

Further reading

International Standard Book Number Unique numeric book identifier

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