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Plant lifecycle management (PLM) is the process of managing an industrial facility's data and information throughout its lifetime. Plant lifecycle management differs from product lifecycle management by its primary focus on the integration of logical, physical and technical plant data in a combined plant model.
A PLM model can be used through a plants whole lifecycle, covering:
The logical plant model may cover:
Physical parts of a plant are usually represented by 3D CAD models. The CAD system used would typically focus on top-down, routing, and DMU and would differ on many point from the systems used in the mechanical industry, or for Architectural engineering. Sometimes the CAD system would be supplemented by software to generate 3D views or walk-through features.
The technical data is typically managed by an ERP system or some other database. There could also be links to systems for handling unstructured data, like EDM systems.
Computer-aided design (CAD) is the use of computers to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve communications through documentation, and to create a database for manufacturing. Designs made through CAD software help protect products and inventions when used in patent applications. CAD output is often in the form of electronic files for print, machining, or other manufacturing operations. The terms computer-aided drafting (CAD) and computer-aided design and drafting (CADD) are also used.
In industry, product lifecycle management (PLM) is the process of managing the entire lifecycle of a product from its inception through the engineering, design, and manufacture, as well as the service and disposal of manufactured products. PLM integrates people, data, processes, and business systems and provides a product information backbone for companies and their extended enterprises.
Product data management (PDM) is the name of a business function within product lifecycle management (PLM) that denotes the management and publication of product data. In software engineering, this is known as version control. The goals of product data management include ensuring all stakeholders share a common understanding, that confusion during the execution of the processes is minimized, and that the highest standards of quality controls are maintained. PDM should not be confused with product information management (PIM).
PTC Inc. is an American computer software and services company founded in 1985 and headquartered in Boston, Massachusetts. The company was a pioneer in parametric, associative feature-based, solid computer-aided design (CAD) modeling software in 1988, including an Internet-based product for Product Lifecycle Management (PLM) in 1998. PTC markets products and services and an Internet of Things (IoT) and augmented reality (AR) platform for partners and developers.
ISO 10303 is an ISO standard for the computer-interpretable representation and exchange of product manufacturing information. It is an ASCII-based format. Its official title is: Automation systems and integration — Product data representation and exchange. It is known informally as "STEP", which stands for "Standard for the Exchange of Product model data". ISO 10303 can represent 3D objects in Computer-aided design (CAD) and related information.
A Piping and Instrumentation Diagram (P&ID) is a detailed diagram in the process industry which shows process equipment together with the instrumentation and control devices. It is also called as mechanical flow diagram (MFD).
Collaborative product development (CPD) is a business strategy, work process and collection of software applications that facilitates different organizations to work together on the development of a product. It is also known as collaborative product definition management (cPDM).
JT is an openly-published ISO-standardized 3D CAD data exchange format used for product visualization, collaboration, digital mockups, and other purposes. It was developed by Siemens.
CAD data exchange is a method of drawing data exchange used to translate between different computer-aided design (CAD) authoring systems or between CAD and other downstream CAx systems.
Zuken Inc. is a Japanese multinational corporation, specializing in software and consulting services for end-to-end electrical and electronic engineering. Zuken came into existence as a pioneer in the development of computer-aided design (CAD) systems in Japan to contribute to electronics manufacturing. The literal translation of Zuken is graphics laboratory. Established in 1976 in Yokohama, Japan, it is listed on the Tokyo Stock Exchange; net sales were US$216 million for the year 2011.
The ISO 15926 is a standard for data integration, sharing, exchange, and hand-over between computer systems.
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is processflowsheet. It is the key document in process design.
Digital Prototyping gives conceptual design, engineering, manufacturing, and sales and marketing departments the ability to virtually explore a complete product before it's built. Industrial designers, manufacturers, and engineers use Digital Prototyping to design, iterate, optimize, validate, and visualize their products digitally throughout the product development process. Innovative digital prototypes can be created via CAutoD through intelligent and near-optimal iterations, meeting multiple design objectives, identifying multiple figures of merit, and reducing development gearing and time-to-market. Marketers also use Digital Prototyping to create photorealistic renderings and animations of products prior to manufacturing. Companies often adopt Digital Prototyping with the goal of improving communication between product development stakeholders, getting products to market faster, and facilitating product innovation.
ProductCenter is a commercial software product, that is an integrated suite of Product Lifecycle Management (PLM) software for managing product data. The software was engineered for the Microsoft Windows and UNIX operating systems. Along with core applications, it includes localized and web-based services. ProductCenter is suited for managing various types of CAx data, but it can be used for many forms of data management and product management.
Manufacturing execution systems (MES) are computerized systems used in manufacturing to track and document the transformation of raw materials to finished goods. MES provides information that helps manufacturing decision-makers understand how current conditions on the plant floor can be optimized to improve production output. MES works as real-time monitoring system to enable the control of multiple elements of the production process.
Plant Simulation is a computer application developed by Siemens Digital Industries Software for modelling, simulating, analyzing, visualizing and optimizing production systems and processes, the flow of materials and logistic operations. Plant Simulation, allows users to optimize material flow and resource utilization and logistics for all levels of plant planning from global production facilities, through local plants, to specific lines. Within the Plant Design and Optimization Solution, the software portfolio, to which Plant Simulation belongs, is — together with the products of the Digital Factory and of Digital Manufacturing — part of the Product Lifecycle Management Software (PLM). The application allows comparing complex production alternatives, including the immanent process logic, by means of computer simulations. Plant Simulation is used by individual production planners as well as by multi-national enterprises, primarily to strategically plan layout, and control logic and dimensions of large, complex production investments. It is one of the major products that dominate that market space.
MEDUSA4 is a CAD program used in the areas of mechanical and plant engineering by manufacturers and engineering, procurement, and construction (EPC) companies. The system's history is closely tied to the beginnings of mainstream CAD and the research culture fostered by Cambridge University and the UK government as well as the resulting transformation of Cambridge into a world-class tech centre in the 1980s.
MPDS, the MEDUSA Plant Design System, is a suite of plant engineering applications for 2D/3D layout, design, and modeling of process plants, factories, or installations. The system's history is closely tied to the very beginnings of mainstream CAD and the research culture fostered by Cambridge University and the UK government including the resulting "Cambridge Phenomenon " MPDS was initially developed for 3D plant design and layout and piping design. Today, the software includes modules for 2D/3D factory layout, process, instrumentation diagrams (P&ID), mechanical handling systems design, steel design, ducting (HVAC) design, electrical design, and hangers and supports Design. The latest version, MPDS4 5.2.1, was released for Microsoft Windows and Sun Solaris in February 2014.
NX, formerly known as "Unigraphics", is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens Digital Industries Software. In 2000, Unigraphics purchased SDRC I-DEAS and began an effort to integrate aspects of both software packages into a single product which became Unigraphics NX or NX.
Model-based enterprise (MBE) is a term used in manufacturing, to describe a strategy where an annotated digital three-dimensional (3D) model of a product serves as the authoritative information source for all activities in that product's lifecycle.