A micrometer, sometimes known as a micrometer screw gauge, is a device incorporating a calibrated screw widely used for accurate measurement of components in mechanical engineering and machining as well as most mechanical trades, along with other metrological instruments such as dial, vernier, and digital calipers. Micrometers are usually, but not always, in the form of calipers. The spindle is a very accurately machined screw and the object to be measured is placed between the spindle and the anvil. The spindle is moved by turning the ratchet knob or thimble until the object to be measured is lightly touched by both the spindle and the anvil.
A spirit level, bubble level, or simply a level, is an instrument designed to indicate whether a surface is horizontal (level) or vertical (plumb). Two basic designs exist: tubular and bull's eye . Different types of spirit levels may be used by carpenters, stonemasons, bricklayers, other building trades workers, surveyors, millwrights and other metalworkers, and in some photographic or videographic work.
A combination square is a multi-purpose measuring and marking tool used in metalworking, woodworking, and stonemasonry. It is composed of a rule and one or more interchangeable heads that can be attached to the rule. Other names for the tool include adjustable square, combo square, and sliding square.
A grinding machine, often shortened to grinder, is a power tool used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Accurizing is the process of improving the accuracy and precision of a gun.
A flat or coulisse is a flat piece of theatrical scenery which is painted and positioned on stage so as to give the appearance of buildings or other background.
Caliper(s) or calliper(s) are an instrument used to measure the dimensions of an object; namely, the diameter or depth of a hole. The word “Caliper” comes from latin roots meaning precise pincer. The least count of vernier caliper is 0.1 mm.
A machinist square or engineer's square is the metalworkers' equivalent of a try square. It consists of a steel blade inserted and either welded or pinned into a heavier body at an angle of 90°. Usually a small notch is present at the inside corner of the square. This prevents small particles from accumulating at the juncture and affecting the square's reading.
A hand scraper is a single-edged tool used to scrape metal or other materials from a surface. This may be required where a surface needs to be trued, corrected for fit to a mating part, needs to retain oil, or to give a decorative finish.
A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection, marking out (layout), and tooling setup. The surface plate is often used as the baseline for all measurements to a workpiece, therefore one primary surface is finished extremely flat with tolerances below 11.5 μm or 0.0115 mm per 2960 mm for a grade 0 plate. Surface plates are a common tool in the manufacturing industry and are often fitted with mounting points so that it can be an integrated structural element of a machine such as a coordinate-measuring machine, precision optical assembly, or other high precision scientific & industrial machine. Plates are typically square or rectangular, although they may be cut to any shape.
In various contexts of science, technology, and manufacturing, an indicator is any of various instruments used to accurately measure small distances and angles, and amplify them to make them more obvious. The name comes from the concept of indicating to the user that which their naked eye cannot discern; such as the presence, or exact quantity, of some small distance.
Gauge blocks are a system for producing precision lengths. The individual gauge block is a metal or ceramic block that has been precision ground and lapped to a specific thickness. Gauge blocks come in sets of blocks with a range of standard lengths. In use, the blocks are stacked to make up a desired length.
Lapping is a machining process in which two surfaces are rubbed together with an abrasive between them, by hand movement or using a machine.
In machining, boring is the process of enlarging a hole that has already been drilled by means of a single-point cutting tool, such as in boring a gun barrel or an engine cylinder. Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a tapered hole. Boring can be viewed as the internal-diameter counterpart to turning, which cuts external diameters.
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses. Typical products that are made like this are boxes such as electrical enclosures and rectangular ductwork.
Precision glass moulding is a replicative process that allows the production of high precision optical components from glass without grinding and polishing. The process is also known as ultra-precision glass pressing. It is used to manufacture precision glass lenses for consumer products such as digital cameras, and high-end products like medical systems. The main advantage over mechanical lens production is that complex lens geometries such as aspheres can be produced cost-efficiently.
Surface grinding is done on flat surfaces to produce a smooth finish.
A nanoindenter is the main component for indentation hardness tests used in nanoindentation. Since the mid-1970s nanoindentation has become the primary method for measuring and testing very small volumes of mechanical properties. Nanoindentation, also called depth sensing indentation or instrumented indentation, gained popularity with the development of machines that could record small load and displacement with high accuracy and precision. The load displacement data can be used to determine modulus of elasticity, hardness, yield strength, fracture toughness, scratch hardness and wear properties.
Bearing balls are special highly spherical and smooth balls, most commonly used in ball bearings, but also used as components in things like freewheel mechanisms. The balls come in many different grades. These grades are defined by bodies such as the American Bearing Manufacturers Association (ABMA), a body which sets standards for the precision of bearing balls. They are manufactured in machines designed specially for the job.
Flat honing is a metalworking grinding process used to provide high quality flat surfaces. It combines the speed of grinding or honing with the precision of lapping. It has also been known under the terms high speed lapping and high precision grinding.
