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A production packer [1] is a standard component of the completion hardware of oil or gas wells used to provide a seal between the outside of the production tubing and the inside of the casing, liner, or wellbore wall.
Based on their primary use, packers can be divided into two main categories: production packers and service packers. Production packers are those that remain in the well during well production. Service packers are used temporarily during well service activities such as cement squeezing, acidizing, fracturing and well testing.
It is usually run in close to the bottom end of the production tubing and set at a point above the top perforations or sand screens. In wells with multiple reservoir zones, packers are used to isolate the perforations for each zone. In these situations, a sliding sleeve would be used to select which zone to produce. Packers may also be used to protect the casing from pressure and produced fluids, isolate sections of corroded casing, casing leaks or squeezed perforations, and isolate or temporarily abandon producing zones. In water-flooding developments in which water is injected into the reservoir, packers are used in injection wells to isolate the zones into which the water must be injected.
There are occasions in which running a packer may not be desirable. High volume wells, for example, that are produced both up the tubing and annulus will not include a packer. Rod pumped wells are not normally run with packers because the associated gas is produced up the annulus. In general, well completions may not incorporate a packer when the annular space is used as a production conduit.
A production packer is designed to grip and seal against the casing ID. Gripping is accomplished with metal wedges called "slips." These components have sharpened, carburized teeth that dig into the metal of the casing. Sealing is accomplished with large, cylindrical rubber elements. In situations where the sealed pressure is very high (above 5,000 psi), metal rings are used on either side of the elements to prevent the rubber from extruding.
A packer is run in the casing on production tubing or wireline. Once the desired depth is reached, the slips and element must be expanded out to contact the casing. Axial loads are applied to push the slips up a ramp and to compress the element, causing it to expand outward. The axial loads are applied either hydraulically, mechanically, or with a slow burning chemical charge.
Most packers are "permanent" and require milling in order to remove them from the casing. The main advantages of permanent packers are lower cost and greater sealing and gripping capabilities.
In situations where a packer must be easily removed from the well, such as secondary recoveries, re-completions, or to change out the production tubing, a retrievable packer must be used. To unset the tool, either a metal ring is sheared or a sleeve is shifted to disengage connecting components. Retrievable packers have a more complicated design and generally lower sealing and gripping capabilities, but after removal and subsequent servicing, they can be reused.
There are three types of packers: mechanical and hydraulic set and permanent. All packers fall into one or a combination of these.
Mechanical set packers are set by some form of tubing movement, usually a rotation or upward /downward motion.
Others can be weight set—the tubing weight can be used to compress and expand the sealing element. By a simple up string pull the packer is released. It is used best in shallow low pressure wells that are straight. It is not designed to withstand pressure differences unless a hydraulic hold down is incorporated.
Tension-set packers are set by pulling a tension on the tubing, slacking off releases the packer. Good for shallow wells with moderate pressure differences. The lower pressure helps to increase the setting force on the packer. Used in a stimulation well.
Rotation-set packer – Tubing rotation is used to set the packer to mechanically lock it in; a left-hand turn engages and a right-hand turn retrieves it.
Hydraulic-set packers use fluid pressure to drive the cone behind the slips. Once set they remain set by the use of either entrapped pressure or a mechanical lock. They are released by picking up the tubing. They are good for used in deviated or crooked holes where tubing movement is restricted or unwanted. The tubing can be hung in neutral tension.
Inflatable packers [2] - use fluid pressure to inflate a long cylindrical tube of reinforced rubber to set the packer. Frequently used for open hole testing in exploration wells and for cement assurance in production wells. Also used in wells where the packer must pass through a restriction and then set at a much larger diameter in casing or open holes. Many variations for specific applications are available including those capable of withstanding high pressure differentials.
Permanent packers are run and set on an electric wireline, drill pipe or tubing. Opposed slips are positioned to lock it in compression. Once set this packer is resistant to motion for either direction. Wireline uses an electric current to detonate an explosive charge to set the packer. A release stud then frees the assembly form the packer. Tubing can be used by applying rotation or a pull or a combination of both. They are good in wells that have high pressure differentials or large tubing load variations and can be set precisely. They can be set the deepest.
Cement packers – In this case the tubing is cemented in place inside the casing or open hole. This type of packer is cheap.
Temperature and pressure can affect how the tubing and the packer behave as this could cause changes in the packer and tubing expansion rates. If the packer allows free motion then the tubing can elongate or shorten. If not the tensile and compressive forces can develop within. [3]
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.
In the oil and gas industry, the term wireline usually refers to the use of multi-conductor, single conductor or slickline cable, or "wireline", as a conveyance for the acquisition of subsurface petrophysical and geophysical data and the delivery of well construction services such as pipe recovery, perforating, plug setting and well cleaning and fishing. The subsurface geophysical and petrophysical information results in the description and analysis of subsurface geology, reservoir properties and production characteristics.
A pumpjack is the overground drive for a reciprocating piston pump in an oil well.
Casing is a large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.
Production tubing is a tube used in a wellbore through which production fluids are produced (travel).
In geotechnical engineering, drilling fluid, also called drilling mud, is used to aid the drilling of boreholes into the earth. Often used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells. One of the functions of drilling mud is to carry cuttings out of the hole.
A drill stem test (DST) is a procedure for isolating and testing the pressure, permeability and productive capacity of a geological formation during the drilling of a well. The test is an important measurement of pressure behaviour at the drill stem and is a valuable way of obtaining information on the formation fluid and establishing whether a well has found a commercial hydrocarbon reservoir.
In the oil and gas industry, coiled tubing refers to a long metal pipe, normally 1 to 3.25 in in diameter which is supplied spooled on a large reel. It is used for interventions in oil and gas wells and sometimes as production tubing in depleted gas wells. Coiled tubing is often used to carry out operations similar to wirelining. The main benefits over wireline are the ability to pump chemicals through the coil and the ability to push it into the hole rather than relying on gravity. Pumping can be fairly self-contained, almost a closed system, since the tube is continuous instead of jointed pipe. For offshore operations, the 'footprint' for a coiled tubing operation is generally larger than a wireline spread, which can limit the number of installations where coiled tubing can be performed and make the operation more costly. A coiled tubing operation is normally performed through the drilling derrick on the oil platform, which is used to support the surface equipment, although on platforms with no drilling facilities a self-supporting tower can be used instead. For coiled tubing operations on sub-sea wells a mobile offshore drilling unit (MODU) e.g. semi-submersible, drillship etc. has to be utilized to support all the surface equipment and personnel, whereas wireline can be carried out from a smaller and cheaper intervention vessel. Onshore, they can be run using smaller service rigs, and for light operations a mobile self-contained coiled tubing rig can be used.
Slickline refers to a single strand wire which is used to run a variety of tools down into the wellbore for several purposes. It is used during well drilling operations in the oil and gas industry. In general, it can also describe a niche of the industry that involves using a slickline truck or doing a slickline job. Slickline looks like a long, smooth, unbraided wire, often shiny, silver/chrome in appearance. It comes in varying lengths, according to the depth of wells in the area it is used up to 35,000 feet in length. It is used to lower and raise downhole tools used in oil and gas well maintenance to the appropriate depth of the drilled well.
A perforation in the context of oil wells refers to a hole punched in the casing or liner of an oil well to connect it to the reservoir. Creating a channel between the pay zone and the wellbore to cause oil and gas to flow to the wellbore easily. In cased hole completions, the well will be drilled down past the section of the formation desired for production and will have casing or a liner run in separating the formation from the well bore. The final stage of the completion will involve running in perforating guns, a string of shaped charges, down to the desired depth and firing them to perforate the casing or liner. A typical perforating gun can carry many dozens of explosive charges.
The term workover is used to refer to any kind of oil well intervention involving invasive techniques, such as wireline, coiled tubing or snubbing. More specifically, a workover refers to the expensive process of pulling and replacing completion or production hardware in order to extend the life of the well.
A downhole safety valve refers to a component on an oil and gas well, which acts as a failsafe to prevent the uncontrolled release of reservoir fluids in the event of a worst-case-scenario surface disaster. It is almost always installed as a vital component on the completion.
Snubbing is a type of heavy well intervention performed on oil and gas wells. It involves running the BHA on a pipe string using a hydraulic workover rig. Unlike wireline or coiled tubing, the pipe is not spooled off a drum but made up and broken up while running in and pulling out, much like conventional drill pipe. Due to the large rigup, it is only used for the most demanding of operations when lighter intervention techniques do not offer the strength and durability. The first snubbing unit was primarily designed to work in well control situations to "snub" drill pipe and or casing into, or out of, a well bore when conventional well killing methods could not be used. Unlike conventional drilling and completions operations, snubbing can be performed with the well still under pressure. When done so, it is called hydraulic workover. It can also be performed without having to remove the Christmas tree from the wellhead.
Well completion is the process of making a well ready for production after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.
A sliding sleeve is a standard component for the completion of an oil or gas well. Their main uses are to shut off flow from one or more reservoir zones or to regulate pressure between zones.
Oilfield terminology refers to the jargon used by those working in fields within and related to the upstream segment of the petroleum industry. It includes words and phrases describing professions, equipment, and procedures specific to the industry. It may also include slang terms used by oilfield workers to describe the same.
Hydro-slotting perforation technology is the process of opening the productive formation through the casing and cement sheath to produce the oil or gas product flow. The process has been used for industrial drilling since 1980, and involves the use of an underground hydraulic slotting engine. The technology helps to minimize compressive stress following drilling in the well-bore zone.
Pipe recovery is a specific wireline operation used in the oil and gas industry, when the drill string becomes stuck downhole. Stuck pipe prevents the drill rig from continuing operations. This results in costly downtime, ranging anywhere from $10,000-1,000,000 per day of downtime, therefore it is critical to resolve the problem as quickly as possible. Pipe recovery is the process by which the location of the stuck pipe is identified, and the free pipe is separated from the stuck pipe either by a backoff or a chemical cut. This allows fishing tools to subsequently be run down hole to latch onto and remove the stuck pipe.
Multilevel Groundwater Monitoring Systems, also referred to as Multi-Depth Groundwater Monitoring Systems, Multilevel Systems (MLSs), or Engineered Nested Wells, are engineered technologies installed in single boreholes above and/or below the water table to obtain data from different depth intervals. The technologies may consist of various pipes, liners, access ports, sampling pumps, pressure sensors, and sealing mechanisms that are installed temporarily or permanently in boreholes drilled into unconsolidated sediments or bedrock.
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