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A pyrotechnic fastener (also called an explosive bolt, or pyro, within context) is a fastener, usually a nut or bolt, that incorporates a pyrotechnic charge that can be initiated remotely. One or more explosive charges embedded within the bolt are typically activated by an electric current, and the charge breaks the bolt into two or more pieces. The bolt is typically scored around its circumference at the point(s) where the severance should occur. [1] Such bolts are often used in space applications to ensure separation between rocket stages, because they are lighter and much more reliable than mechanical latches.
In applications that require safety, precision and reliability, such as the aerospace industry, [2] pyrotechnic fasteners are triggered using exploding bridgewire detonators, which were themselves later succeeded by slapper detonators. [ citation needed ] Classical blasting caps are generally avoided for such usage.
More recent developments have used pulsed laser diodes to detonate initiators through fiber-optic cables, [3] which subsequently fire the main charge.
Gas generators are similar to pyrotechnic fasteners. They are used to generate large amounts of gas, as for turbopumps, to inflate balloons, especially airbags, to eject parachutes and similar applications.
Various pyrotechnic compositions can be used, depending on the desired burn rate and required amount of energy and volume of gas produced. Some materials, such as RDX, sublime in vacuum, which limits their usefulness in aerospace applications. [4] Composition with the character of bipropellants and flash powders are often used.[ citation needed ]
An explosive is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An explosive charge is a measured quantity of explosive material, which may either be composed solely of one ingredient or be a mixture containing at least two substances.
A solid-propellant rocket or solid rocket is a rocket with a rocket engine that uses solid propellants (fuel/oxidizer). The earliest rockets were solid-fuel rockets powered by gunpowder; The inception of gunpowder rockets in warfare can be credited to ancient Chinese ingenuity, and in the 13th century, the Mongols played a pivotal role in facilitating their westward adoption.
Pentaerythritol tetranitrate (PETN), also known as PENT, pentyl, PENTA, TEN, corpent, or penthrite, is an explosive material. It is the nitrate ester of pentaerythritol, and is structurally very similar to nitroglycerin. Penta refers to the five carbon atoms of the neopentane skeleton. PETN is a very powerful explosive material with a relative effectiveness factor of 1.66. When mixed with a plasticizer, PETN forms a plastic explosive. Along with RDX it is the main ingredient of Semtex and C4.
2,4,6-Trinitrophenylmethylnitramine or tetryl (C7H5N5O8) is an explosive compound used to make detonators and explosive booster charges.
A detonator, sometimes called a blasting cap in the US, is a small sensitive device used to provoke a larger, more powerful but relatively insensitive secondary explosive of an explosive device used in commercial mining, excavation, demolition, etc.
C-4 or Composition C-4 is a common variety of the plastic explosive family known as Composition C, which uses RDX as its explosive agent. C-4 is composed of explosives, plastic binder, plasticizer to make it malleable, and usually a marker or odorizing taggant chemical. C-4 has a texture similar to modelling clay and can be molded into any desired shape. C-4 is relatively insensitive and can be detonated only by the shock wave from a detonator or blasting cap.
An explosive booster is a sensitive explosive charge that acts as a bridge between a conventional detonator and a low-sensitivity explosive such as TNT. By itself, the initiating detonator would not deliver sufficient energy to set off the low-sensitivity charge. However, it detonates the primary charge, which then delivers an explosive shockwave that is sufficient to detonate the secondary, main, high-energy charge.
The exploding-bridgewire detonator is a type of detonator used to initiate the detonation reaction in explosive materials, similar to a blasting cap because it is fired using an electric current. EBWs use a different physical mechanism than blasting caps, using more electricity delivered much more rapidly. Exploding with more precise timing after the electric current is applied, by the process of exploding wire method. This has led to their common use in nuclear weapons.
A triggering sequence, also called an explosive train or a firing train, is a sequence of events that culminates in the detonation of explosives. For safety reasons, most widely used high explosives are difficult to detonate. A primary explosive of higher sensitivity is used to trigger a uniform and predictable detonation of the main body of the explosive. Although the primary explosive itself is generally a more sensitive and expensive compound, it is only used in small quantities and in relatively safely packaged forms. By design there are low explosives and high explosives made such that the low explosives are highly sensitive and high explosives are comparatively insensitive. This not only affords inherent safety to the usage of explosives during handling and transport, but also necessitates an explosive triggering sequence or explosive train. The explosive triggering sequence or the explosive train essentially consists of an 'initiator', an 'intermediary' and the 'high explosive'.
The Space Shuttle Solid Rocket Booster (SRB) was the first solid-propellant rocket to be used for primary propulsion on a vehicle used for human spaceflight. A pair of these provided 85% of the Space Shuttle's thrust at liftoff and for the first two minutes of ascent. After burnout, they were jettisoned and parachuted into the Atlantic Ocean where they were recovered, examined, refurbished, and reused.
In an explosive, pyrotechnic device, or military munition, a fuse is the part of the device that initiates function. In common usage, the word fuse is used indiscriminately. However, when being specific, the term fuse describes a simple pyrotechnic initiating device, like the cord on a firecracker whereas the term fuze is used when referring to a more sophisticated ignition device incorporating mechanical and/or electronic components, such as a proximity fuze for an M107 artillery shell, magnetic or acoustic fuze on a sea mine, spring-loaded grenade fuze, pencil detonator, or anti-handling device.
Nano-thermite or super-thermite is a metastable intermolecular composite (MIC) characterized by a particle size of its main constituents, a metal and a metal oxide, under 100 nanometers. This allows for high and customizable reaction rates. Nano-thermites contain an oxidizer and a reducing agent, which are intimately mixed on the nanometer scale. MICs, including nano-thermitic materials, are a type of reactive materials investigated for military use, as well as for general applications involving propellants, explosives, and pyrotechnics.
An electric match is a device that uses an externally applied electric current to ignite a combustible compound.
A pyrotechnic composition is a substance or mixture of substances designed to produce an effect by heat, light, sound, gas/smoke or a combination of these, as a result of non-detonative self-sustaining exothermic chemical reactions. Pyrotechnic substances do not rely on oxygen from external sources to sustain the reaction.
The frangible nut is a component used in many industries, but most commonly by NASA, to sever mechanical connections. It is, by definition, an explosively-splittable nut. The bolt remains intact while the nut itself is split into two or more parts.
In pyrotechnics, a pyrotechnic initiator is a device containing a pyrotechnic composition used primarily to ignite other, more difficult-to-ignite materials, such as thermites, gas generators, and solid-fuel rockets. The name is often used also for the compositions themselves.
The NASA Standard Initiator (NSI) is a pyrotechnic device used to set off other pyrotechnic devices. It is the central multi-purpose component of a modular system of detonating cords, pyrotechnics and various other explosive charges with many different uses.
The PMA-2 is a Yugoslavian blast antipersonnel mine. Sometimes referred to as the 'Pašteta', due to its superficial resemblance to a meat-pâté tin. The mine is constructed from dark green plastic, with a distinctive plunger which has six petals radiating from it.
Delay composition, also called delay charge or delay train, is a pyrotechnic composition, a sort of pyrotechnic initiator, a mixture of oxidizer and fuel that burns in a slow, constant rate that should not be significantly dependent on temperature and pressure. Delay compositions are used to introduce a delay into the firing train, e.g. to properly sequence firing of fireworks, to delay firing of ejection charges in e.g. model rockets, or to introduce a few seconds of time between triggering a hand grenade and its explosion. Typical delay times range between several milliseconds and several seconds.
A pyrotechnic heat source, also called heat pellet, is a pyrotechnic device based on a pyrotechnic composition with a suitable igniter. Its role is to produce controlled amount of heat. Pyrotechnic heat sources are usually based on thermite-like fuel-oxidizer compositions with slow burn rate, high production of heat at desired temperature, and low to zero production of gases.