Radial shaft seals, also known as lip seals, are used to seal rotary elements, such as a shaft or rotating bore. Common examples include strut seals, hydraulic pump seals, axle seals, power steering seals, and valve stem seals. Early radial shaft seals utilized rawhide as the sealing element, and many present-day elastomeric seal companies were once tanneries. The advent of modern elastomers replaced rawhide, industry also added a garter spring, which helps the sealing lip compensate for lip wear and elastomer material changes.
The seal construction consists of a sprung main sealing lip which has a line contact with the shaft. The line contact is formed by two angles, with the air side angle usually less than the oil side angle. Depending on the seal type these two angles are varied to create a pressure distribution at the seal contact line which has a steeper slope on the oil side of the seal. The shallower the slope on the oil side of the seal, the wetter the seal will run. The spring is positioned such that axially the centerline of the spring is biased to the air side of the lip contact line. These seals can be designed with a wide range of lip configurations to optimize lubrication retention and contaminant exclusion. [1]
In order to exclude contaminants numerous types of dust lips or exclusionary lips may be used. Common elastomers include FKM, ACM, NBR, HNBR, and AEM. In order to resist wear, the compounds' durometer (hardness) is typically 70 to 85 Shore A (between that of an automobile tire and a soft inline-skate wheel).
A different seal design for similar applications is a rotating face seal.
A commonly used expression is "Simmerring". This product name and Simmer-Ring are trademarks of Freudenberg Sealing Technologies.
Simmerring is derived from the name of the developer, the Austrian engineer Walther Simmer, who worked for Freudenberg. The first development 1929 in Kufstein Tirol Austria, consisted of leather and metal.
Standards and other documents relating to radial shaft seals
A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy.
A cam is a rotating or sliding piece in a mechanical linkage used especially in transforming rotary motion into linear motion. It is often a part of a rotating wheel or shaft that strikes a lever at one or more points on its circular path. The cam can be a simple tooth, as is used to deliver pulses of power to a steam hammer, for example, or an eccentric disc or other shape that produces a smooth reciprocating motion in the follower, which is a lever making contact with the cam. A cam timer is similar, and were widely used for electric machine control before the advent of inexpensive electronics, microcontrollers, integrated circuits, programmable logic controllers and digital control.
A ball bearing is a type of rolling-element bearing that uses balls to maintain the separation between the bearing races.
A progressing cavity pump is a type of positive displacement pump and is also known as a progressive cavity pump, progg cavity pump, eccentric screw pump or cavity pump. It transfers fluid by means of the progress, through the pump, of a sequence of small, fixed shape, discrete cavities, as its rotor is turned. This leads to the volumetric flow rate being proportional to the rotation rate (bidirectionally) and to low levels of shearing being applied to the pumped fluid.
In mechanical engineering, an end-face mechanical seal is a type of seal used in rotating equipment, such as pumps, mixers, blowers, and compressors. When a pump operates, the liquid could leak out of the pump between the rotating shaft and the stationary pump casing. Since the shaft rotates, preventing this leakage can be difficult. Earlier pump models used mechanical packing to seal the shaft. Since World War II, mechanical seals have replaced packing in many applications.
A labyrinth seal is a type of mechanical seal that provides a tortuous path to help prevent leakage. An example of such a seal is sometimes found within an axle's bearing to help prevent the leakage of the oil lubricating the bearing.
A plain bearing, or more commonly sliding contact bearing and slide bearing, is the simplest type of bearing, comprising just a bearing surface and no rolling elements. Therefore, the journal slides over the bearing surface. The simplest example of a plain bearing is a shaft rotating in a hole. A simple linear bearing can be a pair of flat surfaces designed to allow motion; e.g., a drawer and the slides it rests on or the ways on the bed of a lathe.
In mechanical engineering, a rolling-element bearing, also known as a rolling bearing, is a bearing which carries a load by placing rolling elements between two concentric, grooved rings called races. The relative motion of the races causes the rolling elements to roll with very little rolling resistance and with little sliding.
A rotary encoder, also called a shaft encoder, is an electro-mechanical device that converts the angular position or motion of a shaft or axle to analog or digital output signals.
An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface.
A mechanical seal is a device that helps join systems and mechanisms together by preventing leakage, containing pressure, or excluding contamination. The effectiveness of a seal is dependent on adhesion in the case of sealants and compression in the case of gaskets. The seals are installed in pumps in a wide range of industries including chemicals, water supply, paper production, food processing and many other applications.
A pillow block bearing is a pedestal used to provide support for a rotating shaft with the help of compatible bearings and various accessories. The assembly consists of a mounting block which houses a bearing. The block is mounted to a foundation and a shaft is inserted allowing the inner part of the bearing / shaft to rotate. The inside of the bearing is typically 0.025 millimetres (0.001 in) larger diameter than the shaft to ensure a tight fit. Set screws, locking collars, or set collars are commonly used to secure the shaft. Housing material for a pillow block is typically made of cast iron or cast steel.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A rotary vane pump is a type of positive-displacement pump that consists of vanes mounted to a rotor that rotates inside a cavity. In some cases these vanes can have variable length and/or be tensioned to maintain contact with the walls as the pump rotates.
A hydraulic motor is a mechanical actuator that converts hydraulic pressure and flow into torque and angular displacement (rotation). The hydraulic motor is the rotary counterpart of the hydraulic cylinder as a linear actuator. Most broadly, the category of devices called hydraulic motors has sometimes included those that run on hydropower but in today's terminology the name usually refers more specifically to motors that use hydraulic fluid as part of closed hydraulic circuits in modern hydraulic machinery.
A valve guide is a cylindrical piece of metal, pressed or integrally cast into the cylinder head of most types of reciprocating engines, to positively locate a poppet valve so that it may make proper contact with its valve seat. Along with a corresponding valve spring, it is one of the components of any engine’s valve train.
Rotary feeders, also known as rotary airlocks or rotary valves, are commonly used in industrial and agricultural applications as a component in a bulk or specialty material handling system. Rotary feeders are primarily used for discharge of bulk solid material from hoppers/bins, receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing seals and bearings. Rotors have large vanes cast or welded on and are typically driven by small internal combustion engines or electric motors.
A rotodynamic pump is a kinetic machine in which energy is continuously imparted to the pumped fluid by means of a rotating impeller, propeller, or rotor, in contrast to a positive displacement pump in which a fluid is moved by trapping a fixed amount of fluid and forcing the trapped volume into the pump's discharge. Examples of rotodynamic pumps include adding kinetic energy to a fluid such as by using a centrifugal pump to increase fluid velocity or pressure.
A rotary union is a union that allows for rotation of the united parts. It is thus a device that provides a seal between a stationary supply passage and a rotating part to permit the flow of a fluid into and/or out of the rotating part. Fluids typically used with rotary joints and rotating unions include various heat transfer media and fluid power media such as steam, water, thermal oil, hydraulic fluid, and coolants. A rotary union is sometimes referred to as a rotating union, rotary valve, swivel union,rotorseal, rotary couplings, rotary joint, rotating joints, hydraulic coupling, pneumatic rotary union, through bore rotary union, air rotary union, electrical rotary union, or vacuum rotary union
API Standard 682, titled "Pumps - Shaft Sealing Systems for Centrifugal and Rotary Pumps," is the American Petroleum Institute (API) standard for end-face mechanical seals. The purpose of API 682 is to assist in the selection and operation of end face mechanical seals in centrifugal pumps. It is based on the combined knowledge and experience of seal manufacturers, engineering companies, and end users. API 682 is primarily intended for use in the petroleum, natural gas and chemical industries, but is often referenced for other types of equipment and industries.